Traditional Centerboard and Case

by Bob Smalser, Seabeck, WA

Part III—Installation

617a.jpg

The case is dry positioned and aligned twice—once for hole layout and once for scribing the bed logs to fit the bottom rocker after the hole is cut…

617b.jpg

…and sealed.

617c.jpg

The case is clamped tightly into poly sealant, the sealant allowed to set up overnight and the clamps removed one by one the next day as they are replaced with screws.

617d.jpg

The white oak end posts are caulked with cotton payed with red lead followed by seam compound to tighten the assembly.

617e.jpg

A 58" knotty Doug fir false bottom is laid out…

617f.jpg

…installed in a bed of red lead and seam compound…and trimmed (false bottoms can also be left with square edges to protect the garboard seam)…

617g.jpg

…and the stainless skid plates reinstalled.

617h.jpg

The boat is turned, the thwarts mortised to fit the case, and the mast step is laid out.

617i.jpg

The cut frame ends are braced…

617j.jpg

…and the mast and mast step are fitted before installing the thwart.

617k.jpg

I didn't like the traditional oak mast step I made and switched to marine plywood, heavily fabric'd and goo'd…here the best material for the job.

617l.jpg

All major thwart parts attached to the case are laid out for installation…

617m.jpg

…the centerboard pin caps are installed with neoprene gaskets…

617n.jpg

617o.jpg

617p.jpg

…selected functional trim is fitted…

617q.jpg

…only to be removed for final finishing after the thwarts and knees are installed.

617r.jpg

The final result?

617s.jpg

One fine gunning dory


Edit

No parts of this article may be reproduced in any form or by any means without the written permission of the publisher and the author.


The author is unlikely to see new comments, so please direct any discussion to fellow readers.

Comments (0)

No comments yet. Be the first!

Leave a Comment

Maximum 100 characters

Maximum 254 characters

Maximum 255 characters

2000 characters remaining

👍 This page answered my questions

Your vote helps other woodworkers quickly find the answers and techniques that actually work in the shop.