Procedure for a stained surface
Bill Tindall, E.Tn.
The hand tool enthusiasts go on about their intimate contact with the wood whilst planing. They have something there. The intimate contact I believe is necessary to achieve a perfect result. But it can be had by hand sanding as well as hand planing. The goal is to study each area of the wood to be finished rather than the whole of it. This scrutiny comes from sanding, or planing, small areas at a time, looking for any lack of perfection.
I might machine sand the first step to remove planer knife burnish and then on to hand sanding- 120, 180 and often 220 for cherry, but stop at 180 for walnut. While sanding I am looking for any defects that will come roaring out when the stain is applied. A dull spot signals torn grain that must be removed, for example. A stubborn spot may get a few passes from a hand scraper, then more sanding.
I cannot successfully stain a hand planed surface. The grain is too open and it sucks up stain to yield a too dark result. Torn grain can blend in with the planed surface and then stain extra dark. Even if I hand plane to start to more rapidly remove some defect or another I always end with hand sanding. I believe the burnish leaves a surface that is just right for the staining I do.
When talking about stained cherry the word "blotchy" usually comes up. Variations in depth of stain resulting from torn grain is indeed blotchy and ugly. But color variation can result from variation in grain orientation that we more charitably call "figure". I strive to enhance figure in cherry while perfectly sanding to avoid blotchy.
For example:
(the figure that appears to be only on the left side is an artifact of light angle)
