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**Dispatch from Valley Forge**

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**Dispatch from Valley Forge**

#1

Ellis Walentine

**Dispatch from Valley Forge**

Ellis Walentine

>
Hi folks,

This morning, I'm reporting in from the Valley Forge Convention Center in King of Prussia, PA, adjacent to the Valley Forge National Historical Park, where I'm happy to be attending the second annual "Woodworking in America" Hand Tools Conference, sponsored by Popular Woodworking magazine. The conference wraps up today, after two and a half days of lectures, demos and exhibitions by an amazing array of woodworking experts and toolmakers.



The cavernous entrance to the exhibit hall belies the feast of woodworking tools and activities that lie beyond. Exhibitors included Veritas, Lie-Nielsen, Clark & Williams, Tools for Working Wood, Sauer & Steiner, Adjust-A-Bench, Micro-Fence, Benchcrafted, Bridge City Tools, Ron Brese Planes, Czech Edge Tools, Hock Tools, SAPFM (Society of American Period Furniture Makers), The Best Things, Blue Spruce Tools, Andrew Lunn Saws, DL Barrett & Sons Toolworks, Lake Erie Toolworks, Robert Larson, and the Philadelphia Furniture Workshop, among others.



John Economaki demonstrates his award-winning "Jointmaker Pro" sawing system to Roy Underhill as WoodCentral regular Joanne Adler looks on.



Geoff Noden, inventor and manufacturer of the Adjust-A-Bench, demonstrates his latest invention, a system for making custom inlay bandings with tiny steel-rule dies made with double-edged razor blades. Geoff cuts out serpentine forms with a scrollsaw and epoxies a razor blade between them, bending the blade to the contour of the scrolled form. Then he clamps the die into a miniature press and uses it to cut tiny inlay parts with uncanny accuracy. It's patient work, but the results are stunning.



Adam Cherubini (right) and Larry Williams were two of the presenters who held forth in the two large "Hands-On" demonstration areas at the entrance to the exhibit hall. Others included Toshio Odate, Ron Herman, Charles Bender, Chris Schwarz, Don McConnell, Peter Follansbee, Mario Rodriguez and Mike Wenzloff, to name a few. You can read more about the presenters at the official WIA web site.



Larry Williams and Don McConnell of Clark & Williams talk with customers about their superb handmade planes. Visitors had the opportunity to try all of the C&W tools.



Jameel Abraham's booth offered a smorgasbord of woodworking treats, including his clever magnetic wooden toolholders (with rare-earth magnets buried inside)and some very slick vise screws that used handwheels instead of traditional handles to open and close the vise. Priced in the mid-$300 range, these vises weren't cheap, but they were amazingly strong and easy to use.




Jameel also showed off his superbly crafted oud, a traditional Middle Eastern

stringed instrument, with a beautiful coopered back, pierced rosettes and ivory and bone inlay everywhere. It sounded as good as it looked.



Warren Mickley, a local woodworking notable, tried out one of Blum Tools' revolutionary hand planes. Skeptical at first, Warren warmed up to the light feel and respectable performance of these planes. Bill McCarthy, an old friend of mine and a gifted toolmaker himself, looks on. Bill ended up purchasing one of Blum's block plane models, a tribute to the innovation of the design. Unlike any other plane I've seen, the Blum design incorporates a small removable frog with a detachable A2 iron insert. Micro adjustments to the blade extension are made quickly by means of two knurled knobs on top of the blade holder. But, the real advantage of the system is that the blade itself is thin, and therefore quick and easy to sharpen using Blum's simple yet clever UHMW plastic sharpening platform. The planes performed very nicely.



I didn't attend many of the formal lectures, but I did drop in to catch some of Roy Underhill's entertaining dovetail presentation. Roy used his customary close-up video camera to display close-up views of everything he was doing and talking about, including a demo of through-dovetail making.



Attendees had a chance to put their newly acquired dovetail savvy to use in the hands-on area, where half a dozen workbenches ringed the presentation area.



Mike Wenzloff, sawmaker and WoodCentral regular, shared his vast experience with show-goers who were just learning about saw sharpening.



Blue Spruce's booth was full of eye candy, including all these new tool offerings. Dave's impregnated wooden handles have gotten rave reviews from customers and other toolmakers alike. Look for more of this material in the marketplace in coming months.



The climax of the conference was the much-anticipated Saturday evening banquet, headlined by the Popular Woodworking staff and keynote speaker, Roy Underhill. After opening remarks by Popular Woodworking publisher, Steve Shanesy, Chris Schwarz presided over a hotly-contested runoff brace-and-bit competition between managing editor, Megan Fitzpatrick, blogger Kari Hultman, and third woman from the PopWood staff (sorry I didn't catch her name) to bore a hole through an inch and a half of pine. Megan won the race impressively with a finishing time of 15 seconds.




The culmination of the evening's program was another inimitable performance from TV personality, Roy Underhill of PBS's "The Woodwright's Shop." In keeping with the Valley Forge venue theme, Roy had written a radio-style play, a wild and rollicking tale of how American woodworkers during the Revolutionary War had saved the nation by building a clever collapsible ladder so that General Washington and his men, having been captured by Hessians, could escape from their confinement and go on to win the war. Roy just happened to have a working model of the ladder with him and delivered part of his introduction from atop it. We were all a bit concerned that he would come crashing down on the podium, but disaster was somehow averted. The Popular Woodworking crew, including Chris Schwarz, Adam Cherubini, Steve Shanesy, and Megan Fitzpatrick as Tiny Tim, read all the backup parts in the play from scripts Roy had prepared. The audience was delighted.

Looking back over the past two days, I realize how inspiring these conferences are, and how I enjoy seeing all my pals from across the woodworking spectrum. It's always like a fond reunion when we get together at these events. Popular Woodworking deserves a lot of credit for leading the way in the hand-tools arena. Their energy and creativity never cease to amaze me. I'm looking forward to next year's program, wherever and whenever it happens to be, and I hope I'll get to see more of my WoodCentral pals there, too. It's worth the trip.

... Ellis Walentine, Host


PS I should mention how good it was to spend some time with my friend Toshio Odate and his companion Laure again. Toshio looks and acts much younger than his 79 years, and he hasn't lost his bright outlook or his sharp edge. Here's a portrait I took of him at Fred West's dinner party on Friday night.

Re: **Dispatch from Valley Forge**

#2

Corey Megal

WOW! Sorry I missed it....

Corey Megal

>Thanks very much for the report, Ellis. These events look amazing, and I wish I could have been there. It's great to see the larger community gathering for these events.

I really appreciate the effort to post this for those of us that couldn't make it.

Corey

Re: **Dispatch from Valley Forge**

#3

Re: **Dispatch from Valley Forge**

George@Colonel's Workshop-Havertown PA

>Good Afternoon Ellis,

Thanks so much for that wonderfully detailed and illustrated report. While I regret being unable to be there, its nice to feel included in those events, however limited, and after the fact, my exposure is. Nice to know the community is alive and well.

George

Re: **Dispatch from Valley Forge**

#4

Some photos from WIA

Dominic in Buck's County PA

>Ellis,

Thanks for posting this! I had a blast seeing all my old friends as well as meeting up with some new ones.

Ellis and Joanne Adler at Bridge City Tool's booth

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I made it to Valley Forge on Friday from about 1:30pm until 6:30pm and then was there Saturday with my good buddy Mike from 8:30am until about 5:00pm. This was one full weekend!

Besides getting a chance to finally meet up with Bob Zajicek I was lucky enough to score one of his new dovetail chisels. Oh, these babies are SWEET! I also got to meet Ron Brese as well as Jameel Abraham. Ron and I spoke at length about infill construction and just generally had a good time chewing the fat. And let me tell you, Jammel's bench vises are even more impressive up close. I want to build a new bench just so I can add these bad boys!

Ron Bresse and my friend Joe

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And I finally tried out Ron's small high angle smoother! YEEhaw that was a hoot to use! But that SS Panel plane left me breathless! Stainless steel tweed INDEED! If you are curious about that comment, you need to ask Ron Brese!

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It was great to be around all those great tool makers. Plus they are a bunch of sick puppies! One of these guys hung a "Harbor Freight" sign over Andrew Lunn's booth! Gee (Bob) I wonder (Bob) who did (Bob) that? Now you just gotta love a sense of humor like that!!

Right next store I got to speak to Andrew Lunn (Eccentric Toolworks) and had the pleasure of trying out several of his OUTSTANDING saws! They look as good as they perform. And let me tell you, Andrew is a real nice guy and easy to talk to. It was real cool to see his face light up when Roy Underhill showed up to his booth to check out his saws.

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I spent an inordinate amount of time at the TFWW booth discussing tool design with Tim and Joel. I ended up buying some of those Naniwa stones as well as a Kanaban and some 45 Mic diamond paste. The new Graymercy saw vise looks so cool! But to say it made from sheet metal really doesn't give you an idea how BEEFY this tool is! It is very well made and if I have my way will soon be added to my tool coral (along with some files for saw sharpening)! Tim even helped me remove the back from a Keystone/Disston dovetail saw so we could re install it properly (it was backwards!) and straighten out a very small kink

I also spent some time at the LN booth, Konrad Sauer's booth, and Blum Tool. I also got to try out the molding planes at the Clark and Williams booth!

And my visit would not be complete without a trip to the Lee Valley booth! I took a good long look at the small shoulder plane and have decided that this would be a great birthday/Xmas present for my lovely wife to get for me. Now I just need someone to pass this info along to her.......

I attended the Ron Herman's Hands on session about Western Saw use. That was a VERY informative lesson and I got a ton of good pointers on sawing technique. I really need to make that saw bench he uses!

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Ron's Filing Guide for saw sharpening

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Ron's Saw Bench

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After that I attended Mike Wenzloff's Hands on Saw Sharpening session. Mike gave some very good pointers on filing amd sharpening and got us going right away.

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Mike was very helpful and very available to answer questions. Unfortunately there were a lot more people than tools. (BTW I look at this more as a testament as to how popular this class was). Just about every time I got a hold of a tool I needed to use, it would disappear if I put it down for a second. After a while that got sort of frustrating. But I did stay around long enough to joint the saw blade and file a couple teeth. So I accomplished what I set out to do.

Towards the end of the day I attended Roy Underhill's Dovetail seminar. I really enjoyed watching his technique and learned quite a bit. And as always, Roy was a real hoot to listen to.

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See ya around,

Dominic

Re: **Dispatch from Valley Forge**

#5

Looks like a great time!

Scott Burr in Ben Lomond CA

>How come there things never happen in my neck of the woods:^(

Re: **Dispatch from Valley Forge**

#6

Spectacular

Simon St.Laurent - Dryden, NY

>Hopefully I'll get to go to some future next time!

Re: **Dispatch from Valley Forge**

#7

Re: **Dispatch from Valley Forge**--Thanks!

Wiley Horne--So. Calif.

>Great photos, Ellis, and most thoughtful of you to send in a report to all of us who couldn't be there. Also, great thanks to Dominic for the same reasons!

These WIA shows are just amazingly good things--thanks to PopWood & Woodworking magazines, plus the host of exhibitors and presenters and handtool contestants--and all those who did the hard work of logistics and setting things up like a dozen benches, etc--everyone who made it possible.

It's so great seeing the Who's Who of hand tool woodworking (in America) all in one place and accessible to everyone. Plus it's great to put a human face on the people we talk to at a distance quite regularly.

One of the greatest things I see arising out of people's photos and comments is the welcoming of a new generation of toolmakers, by the established toolmakers, professional woodworkers, and illuminati. I can imagine Andrew Lunn's feelings as Roy Underhill picks up one of his saws. I was tickled to see Warren Mickley there, and would like to hear his comments as a long-time professional restorer/woodworker on what he saw. Likewise, the comments of the up-and-coming woodworkers are of great interest--such as Wilbur Pan's favorable remarks on Joel's new saw vise.

Thank you,

Wiley

WIley

Wiley

Re: **Dispatch from Valley Forge**

#9

Re: Thanks Dom!

Dominic in Buck's County PA

>Yeah! I mentioned somewhere in my thread that I bought one of Bob Z's new Czeck Edge small dovetail chisels. BTW I tried it out tonight and really love the way it handles. Too bad I can't lay out dovetails all that well when I'm tired! (don't ask)

I also ordered a set of >(3) Japanese "Super-Stones" by Naniwa as well as some 45 Micron Water Based Diamond Paste and a Steel Flattening Plate (Kanaban) to go with it.

Re: **Dispatch from Valley Forge**

#10

Re: **Dispatch from Valley Forge**--Thanks!

Warren in Lancaster, PA

>Wiley, I attended the convention Saturday and Sunday. I did not attend any of the lectures but I found it quite stimulating to talk to vendors, participants and friends. Overall a very enjoyable experience.

I did get into awkward situations with a number of vendors. They would say something like "You could not possibly do this with your tools at home", to which it was tempting to say something like "who would even want to do that?" or "I've been doing that for many years."

At the Bridge City booth, the fellow was demonstrating the jointmaster and made a remark about how wonderful it was for dovetails. When I said that I make 8 dovetail cuts in 24 seconds, he thought he just had to show what the "pro" could do. I timed him at 3 minutes and 20 seconds to produce 4 cuts. Perhaps if I went to such shows regularly, I would learn whom to avoid.

Re: **Dispatch from Valley Forge**

#11

Re: **Dispatch from Valley Forge**--Thanks!

Bill Houghton, Sebastopol, CA

>Some years back, the son of a friend of ours got a job doing door to door knife selling - not quite Ginsu, but similar. He asked if he could use us as some of his first demonstrations.

My wife challenged him with a knife we got from my grandmother, which left his best knives in the dust (LOML loves that knife, which unfortunately has a rotting antler handle; some time I need to score a chunk of antler and the time and competence to replace it).

I think she meant to toughen his demonstration skills. The poor kid was really shocked; they clearly had not covered this in his training.

Re: **Dispatch from Valley Forge**

#12

Re: Looks like a great time!

Victor Parisian

>The one explanation that I heard for it being in Philadelphia was that aprox. 35% of the US population lives within 300 miles of Philadelphia.

The speculation is that Chris is only willing to haul five (or 6?) workbenches so far.

I just got back to Houston a couple of hours ago myself. I was there and enjoyed it a lot. Valley Forge had a very nice facility for the size group we had, I'm guessing 300 maybe 350 people. I will try to post some pics in the A.M.

Victor

Re: **Dispatch from Valley Forge**

#13

enjoyed the report......

Bill Tindall, E.TN

>It is encouraging to see many small businesses addressing the woodworking market.

Re: **Dispatch from Valley Forge**

#14

Thanks Ellis

roninkokomo

>I have promised myself that I will attend these events upon my retirement from my day job.

I have met several of these gentlemen and even taken a course or two, but the intense weekend of exposure to these gifted craftsmen has to be a treat.

Thanks for the report

Re: **Dispatch from Valley Forge**

#15

Re: **Dispatch from Valley Forge**

Thomas Skaggs, Foothills of Mount Level

>Please invite me to be a presenter next year. I would love to share my expertise in such areas as:

How to lose 100 shop pencils in a small shop.

How to drop a chisel edge down.

Glue....it's not just for fastening anymore.

;-)

Looks like a great show Ellis!

Tom

Re: **Dispatch from Valley Forge**

#16

Re: **Dispatch from Valley Forge**

Stuart Hough

>I attended the event also, and MAN, it feels like my head is about to explode! I got to meet a bunch of the industry's finest, and was glad to finally put some real faces to the names I have chatted with over the last couple of years. A special thanks to Ellis for introducing me to several of the leaders of the companies I have done business with, and some of those I hope to in the future. And the questions Mr. E asked me about what I was looking to do helped me focus in a bit more tightly on where I want to go with this hobby. All in all, I believe this was one of the best vacations I've had in years!

Re: **Dispatch from Valley Forge**

#17

I wasn't able to be there, but I'm sure glad

Bruce, a MN Galoot

>you and Wilbur were.

Thanks for the very fine reportage. We'll talk about making me green with envy some other time.

Bruce

Re: **Dispatch from Valley Forge**

#18

general question

Bill Tindall, E.TN

>how many people attended this show?

Re: **Dispatch from Valley Forge**

#19

Re: general question

wilbur

>Glen Huey estimated the attendance to be about 250-300 over the three days. Not everyone attended the entire three day conference. It seems that this is a good number for this show -- enough attendees to make it worthwhile, but not so much that the hands on sessions get overwhelmed.

Re: **Dispatch from Valley Forge**

#20

So what you're saying is that the ticket to get in

Bruce, a MN Galoot

>is only a small part of the price of attending?

It looks like you had a great time and made a great haul, too. Thanks for posting the pics. It's very good to be able to put faces with names.

Bruce in wet MN

Re: **Dispatch from Valley Forge**

#21

General question for Ellis

Bill Tindall, E.TN

>How do they get vendors to do a show with 250-300 persons attending, especially that number of vendors? I have been involved in conferences where a 1000 or more people attend and it is had to get vendors to attend given the substantial expense of doing a show. I have asked SAPFM officers about having vendors at their summer meeting and was told that the meeting was too small to attract vendors.

Re: **Dispatch from Valley Forge**

#22

Ellis Walentine

Magazine tie-in

Ellis Walentine

>There are probably several contributing factors, Bill. Many of these vendors actually do quite well at this show. Unlike larger trade shows where vendors need more staff and inventory and display materials, this one is relatively low-overhead for most vendors. Some can bring their entire display in a suitcase, others have their minimum selection with them.

Another factor worth mentioning is the magazine advertising tie-in, where the deal is made particularly attractive to print and web advertisers. Also, since the vendors enhance the value for the attendees, they get very favorable booth rates. And, by being there in the company of this star-studded group of craftsmen and toolmakers, they are associating themselves with the distinctive luster that PopWood is bringing to hand-tool world. The value of that association, plus the glowing reviews that appear here and elsewhere, add real value to the proposition for the vendors.

Ellis

Re: **Dispatch from Valley Forge**

#23

Re: Magazine tie-in

Wiley Horne--So. Calif.

>One other factor from the vendor's standpoint..... Those guys know that once they make a sale, they will sell half a dozen more items (at least) to that same person. These high-end tool makers do a high percentage of repeat business. Plus word of mouth business stemming from their existing base. The WIA show is one way they build their base. They may or may not actually sell stuff at the show, especially since most of them do customized work. They're not in a commodity business, they're in a relationship business.

Wiley

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