Re: Sharpening Japanese chisels - lifespan?
Dave Burnard
>You should probably "preferentially" lap the back during use - apply pressure only near the bevel when the chisel is on it's back. That way you won't be removing the hollow on the whole length of the chisel. Be careful not to do too much at any one time, since you may alter the geometry of the chisel
The other technique, which I use on chisels larger than 1/2" or so, is to treat them like a japanese plane blade and do what's called "tapping out" the blade. It involves using a small hammer to hit (all over) the iron part of the bevel which creates a slight deformation of the steel on the back side which when re-lapped reestablishes the "land" between the cutting edge and the hollow without excessively removing material on the entire back - or changing the geometry of the chisel. There have been various tutorials on how to do this online or in magazines.
You do this for plane blades every so often, and the point is that if you lap the back of a plane blade very much, you'll change it's thickness and/or geometry enough that it will no longer fit the blade groove in the wooden dai. So it's not optional for plane blades.
Among tool users I might be considered a little wacky for tapping out chisels, but it works for me and it's good practice for working with more expensive plane blades. I started because it's particularly suited to correcting distortions that can come about during use, say after chopping into particularly springy wood, or hitting a knot or other hard patch at the wrong angle. Something like that would take a lot of lapping, or vebel grinding to correct. If you use timber slicks - they're as big as a plane blade already.
Funny thing, now that I'm studying the making of japanese tools I've realized how much of this process takes place for every type of tool both pre and post hardening before the tool is finished.