Tuesday Extra
This a jig-design question:
I have had personal experience with this jig, and have had the opportunity to discuss the unique engineering aspects of it with one of my clients who designs similar jigs for a living.
Problem: You have a number of irregularly shaped objects. Although similarly shaped, no two are exactly the same. The objects come in a wide range of sizes and have no flat reference surfaces of any kind.
For each of these objects, you have to drill a blind hole down the approximate center of the longer axis. The required hole depth will range from approximately 8" to 17", depending on the size and condition of the object.
Then you must drill three more holes which intersect at precise angles and at precise positions along the primary bore.
The objects in question are quite valuable and irreplaceable. They are also somewhat delicate, so only gentle clamping can be used.
What kind of jig would you use for this task? Extra points if you can guess the application.