Avoiding Cracking
David Walser
Some have complained that their CA finishes crack after awhile. I believe there are three primary causes:
1st: With pen blanks and blanks for similar kits, the CA finish will often build up beyond the end of the blank. This leaves a small ring of finish around the circumference of the blank. Since the CA finish, once cured, is basically a tube of plastic, pressing the pen parts onto the blank will crush the ends of the plastic tube -- starting cracks that will grow with time. Avoid this by lightly sanding the ends of the tube to make sure the CA finish is flush with the end of the blank.
2nd: Applying too thick a coat of CA will result in cracks over time. The surface of the CA will cure while below the surface the CA hasn't cured. This allows the CA to flex more than it should, resulting in cracks. To avoid this, apply thin coats and use accelerator between coats as described above.
3rd: For larger pieces (bowls, platters, etc.), I fear CA finish is not flexible enough to allow for much wood movement. Again, a CA finish is basically encasing the object in a thin coat of plastic. While that plastic has some give in it, I doubt that it is flexible enough to cope with a lot of movement. The larger the item, the greater the risk that the finish will eventually crack.
Note: The first two points were shared with me by those I consider to be experts in CA finishing. The 3rd point is entirely my own. While it makes sense to me, ...