Friction burning on a slope with a wire
John K Jordan
Someone asked me how I friction-burn lines on a slope on a spindle turning, as in this photo. He had tried several ways without success.

I developed a technique for this a long time ago. Maybe lots of others do the same thing but I've never seen it nor have the people I've shown over the years.
Basically, I interrupt the finishing cut partway down the slope to form a small step, friction burn a line in the step, then continue the finishing cut. For example, suppose we want to burn two lines on a slope like those on the finger top in the photo above.
I drew a quick sketch of the process. The lines in the sketch are the profile of the turning as it is mounted on the lathe. We want to create the burn marks on the left slope as represented by the black dots.

Step A: Leave the surface a little bit higher than the desired profile as shown by the green line. I never measured, certainly less than 1/16", doesn't need much.
Step B: Cut the final profile down to where you want the first burn mark. Hold the wire in the little valley and burn the line.
Step C: Continue cutting the final profile down to where you want the second burned line and repeat the friction burn.
Finish: Continue the finishing cut to the end of the profile.
NOTES:
- Since the top part of the burn mark will be cut away you may have to burn a little deeper than you would on a normal friction burn.
- When continuing the profile cut as in step C be careful not to cut into the burn mark or you may cut it away!
- I often make just a whisper of a cut over the line if I want the line to be thinner (less deep) but this requires a care to keep from removing the line entirely and having to start over.
- Sanding too much will remove or soften the groove! Sharp tools and a careful hand on good wood should require little no sanding. (I usually hit it with a touch of 600 grit.)
- Many of the wires I see used to friction-burn lines are too thick for my taste. I have a stash of thin galvanized wires made to attach tags to valves. I don't know the gauge. Without measuring I'll guess they are 0.2 or 0.3 mm.
JKJ




