Tail stock alignment...(kinda long)
Ron Bauer
I have had my PM 4224 for ~8 years and I very much like it. Lately I have been using faceplate/glue blocks for remounting blanks following Lyle J's procedure. This requires a small hole in the center of the block to use in locating the mounting in the center of the bowl. Seems simple enough but I was having trouble drilling the hole in the center of the block. A 0.125 rod was sloppy in a 0.125 hole. Come to find out that the tail stock was not centered with the HS spindle which caused the 0.125 end mill to drill a larger hole. Now, how to fix that issue. My gauge was two metal turning live centers ( accurate to 0.0005") and my eye. Fortunately the mis-alignment was lateral and not vertical. I had to grind and file ~ 0.020 off the back of the tabs that go between the ways to get the TS to center. Additionally the TS was not parallel with the ways as evidenced by comparing the centering with the HS when the spindle was fully extended vs fully retracted ( 4" of travel). So a little more taken off one tab brought that into line. Things are now much better and the remounting is more accurate. I also have more confidence that things are "more right". I wonder what the OEM's tolerances are when manufacturing??? Maybe they think 0.020 is acceptable. Ron.
