DC motors
Fred in NC
>Bill, my suspicion is that the loss of torque is more of a controller issue. Without a controller, and with the proper DC voltage and current, these motors seem to develop the proper HP.
Some controllers reduce the voltage as a means to control the speed. That lessens the HP at the same time. Other controllers are PWM (pulse width modulation) based, and are much better. However, the controller only knows the amount of current being sent to the motor.
My DC lathe motor came from a surplus batch what was sold by Vega about a year ago. This motor has RPM feedback to the controller. In turn, the controller increases the current to maintain the RPM.
To give an example, if I have the motor running at a very slow speed, say 60 RPM, and I hold the handwheel, it will stall for a moment. Then I feel an increase in torque, and I can no longer hold the wheel. Very smart controller in my opinion. I know my Vega surplus motor develops more HP than the original Jet motor. I just don't know how much more.
The Surplus center DC treadmill motors are very cheap, some as low as $10, and they have controllers from about $30. However, these DO NOT have the feedback circuit.
I find the variable speed a great convenience. I can change the speed as needed for cutting, sanding, and finishing.
Just my 2 watts . . .