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DPDT wiring help!

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DPDT wiring help!

#1

DPDT wiring help!

Shawn - in ID

>Following a recent post, I decided to wire my Leeson motor for reversing. Normal wiring goes: P1 to line, P2/T3/T5 taped, T2/T4/T8 to line. To reverse the motor just interchange T5 and T8 - no problem. So, now I have a DPDT switch rated to 20 amps at 110V (which should be fine since the motor draws ~14amps at 110V). I CAN'T FIGURE OUT HOW TO WIRE THE THING - THOUGHT I HAD IT BUT WHEN I TURNED IT ON I HEARD A COUPLE OF SIZZLE CRACKLE SOUNDS AND THE SURGE PROTECTOR POPPED [I USE IT AS AN ON/OFF SWITCH FOR POWER] - SOMEONE PLEASE HELP BEFORE I FRY MY MOTOR!

Re: DPDT wiring help!

#2

Re: DPDT wiring help!

Bill Turpin in WNC mountains

>Remove T5 from it's taped-up bundle and replace it in the bundle(connect to P2/T3) with a NEW wire that is connected to the (C) common post of pole #1 on switch. Remove T8 from it's bundle and replace it with a new wire that is connected to common post of switch pole #2. Connect T5 to NC (normally closed) post of pole #1 and jumper over to NO (normally open) post of pole #2. Connect T8 to NO of pole #1 and jump to NC of pole #2. Remember Rule #1 of all electrical work: When you have let all the smoke out of an electrical device, it ain't no good no more.

Bill in WNC mountains

Re: DPDT wiring help!

#3

Re: DPDT wiring help!

Shawn - in ID

>Thank you Bill !!!! I'd like to understand this. I'm putting a picture here of what I did and what I think you are recommending. Can you confirm your recommendation and offer an explanation of why mine was a bad move?


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Re: DPDT wiring help!

#4

Re: DPDT wiring help!

Don Evans

>Bill:

Didn't you mean to say this:

Connect T8 to NC of pole #2 and jumper it over to NO of pole #1? This would be correct if you wired T5 as you describe.

As your instructions are written, T5 and T8 will never be connected at the same time only one of them at the time. More smoke.

Don

Re: DPDT wiring help!

#5

Don, isn't that what I did and

Shawn - in ID

>something went wrong(?).

Re: DPDT wiring help!

#6

Re: DPDT wiring help!

Don Evans

>Shawn:

The way your schematic is drawn and based on your original post, you had it wired correctly. Bill made an error in his message, which is easy to do.

What I would guess is, you really didn't wire it the way you think you did, walk away and do it from scratch tomorrow starting with double checking the instructions.

Does your switch have a center off position? Must not if it only has 6 connection points. You do realize you must turn it off and wait before switching directions?

Don

Re: DPDT wiring help!

#7

Re: Don, isn't that what I did and

Bill Turpin in WNC mountains

>I don't think I'm wrong, I just printed this all out. I will come back in a few.

Bill

Re: DPDT wiring help!

#8

Re: Don, isn't that what I did and

Bill Turpin in WNC mountains

>Don: What you said I should have said, is what I said. It doen't make any difference whether T8 is connected to NO#1 and jumpered to NC #2 or connected to NC#2 and jumpered to NO#1. They are the same electrically. I believe that order is the only difference between what we both said. A switch with six posts can have an off position in the center. The motor should be allowed to stop before reversing. If it has a capacitor, 15 to 20 seconds need to lapse before restarting in opposite direction. This will allow cap to slowly discharge. The center post is usually common, but sometimes it is on one end. Shawn, are you sure of what you did?

Bill

Re: DPDT wiring help!

#9

Re: DPDT wiring help!

Shawn - in ID

>Thanks Don. This switch is 6-post and center off. I'll start fresh and from scratch tomorrow.

Re: DPDT wiring help!

#10

Re: Don, isn't that what I did and

Shawn - in ID

>Thanks Bill. I also thought that my method and yours reached the same coupling. Am I sure of what I did - I'd say yes, but the results tell me no. So, I am going to leave it for tonight and carefully do it tomorrow. Thanks again!

Re: DPDT wiring help!

#11

Re: Don, isn't that what I did and

Bill Turpin in WNC mountains

>When switch is up: P2T3 goes to T5 and T2T4 goes to T8. When switch is down P2T3 goes to T8 and T2T4 goes to T5. Shawn, are you sure of your original statement of how the motor is wired? That could be the source of smoke.

Bill


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Re: DPDT wiring help!

#12

Re: DPDT wiring help! *LINK*

Ronnie in Graham

>Try this site, He has a page on wiring motors With pictures.

Ronnie


http://Happywoodworking.com

Re: DPDT wiring help!

#13

Re: Don, isn't that what I did and

Don Evans

>Bill:

I know you understand how to do this but the problem is you mixed the physical world with the schematic world, then switched between the two.

Your schematic is correct, until, you add the physical world. To do that, you need to add to your schematic the "poles" you used in your written words.

If all NC's are pole 1 and all NO are pole 2, then try to connect T8 to NO of pole 1 as you wrote. As your schematic is drawn, from top to bottom the order would be P1, P2, P1, P2. It cannot be done, on your schematic, unless you revert back to the physical world of the switch and when you do that you end up with the wiring as Shaun showed it on the schematic he drew, using your instructions.

Now I'm going to stop before i get confused.

Don

Re: DPDT wiring help!

#14

Re: Don, isn't that what I did and

Bill Turpin in WNC mountains

>The switch and schematic are identical electrically.


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Re: DPDT wiring help!

#15

Re: Don, isn't that what I did and

Don Evans

>Bill:

You are correct, I misread your message. Both wiring schemes are the same. Sorry I made a mistake.

Important Point is, Shaun does have it right in how it should be done.

Wonder if he got it going.

Don

Re: DPDT wiring help!

#16

Working !!!!

Shawn - in ID

>Thanks guys, DPDT switch working just fine...forward and reverse. Don't know what I did wrong last night but it was scary when I heard the sizzle/crackle. I spin both ways now. Thanks again!

Re: DPDT wiring help!

#17

Re: Good

Bill Turpin in WNC mountains

>I'm glad it works. The motor still has some smoke left in it.

Bill in WNC mountains

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