Re: Sanding Hollow Forms
Lyn J. Mangiameli
>For those who sand hollow form interiors, there are lots of options.
I prefer to use an adjustable passive rotating sanding head I made up which can easily be mounted to most boring bars. There are photos and drawings for making it on the WOW website and Fred did a great job posting a description and directions for making it in More Woodturning (I don't think it has been converted to a pdf on the website yet, but it surely is available as a pdf or print back issue). I like my head as you can mount any size sanding pad (1 and 2 inch work the best), can easily vary the approach angle (which is essential for sanding under a curve) and the passive head can easily be mounted into a variety bars. If the head spins, thats great, but if the position prevents the head from spinning, its no big deal and still works great as a fixed sander.
Infinity came out a couple of years later with a device similar to the plans I made available, but it uses a 2 inch pad only and has a fixed angle of attach. Good because it can be purchased "of the shelf) but a lot more limited (the two inch mouth thing for one) that the one I show how to make for yourself.
Quite recently their is a vecro covered ball on a metal stick that Craft Supplies sells for sanding inside hollow forms. As the photo shows, flat sandpaper and a round holder don't interface very well, and don't allow for very efficient use of the sand paper, but it will do the trick for most forms. I mostly object to the price.
You can go a long way towards sanding the inside of fairly straight sided forms by taking a long dowel, cutting a slit in one end, then inserting the end of a strip of paper or paper over some thin foam, wrapping it around, and then securing with a rubber band or string. This is very cheap and fairly effective.
For shallower forms, you can take some foam padded sandpaper and hold it in surgical forcepts. You can usually go as deep as 6-8 inches with the longer versions of these, and the curved varieties can work great cleaning up an area under a lip. Just make sure you don't put your fingers through the finger loops, for safetys sake.
There are a few other methods, including sanding gloves, but the above are what I find to be the best balance between safety, price and versatility.