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Well I finally did it (Part One)..

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Well I finally did it (Part One)..

#1

Well I finally did it (Part One)..

Tom Deyette

>I made this jewelry chest as a Christmas gift for LOML. It is constructed using solid black walnut and black walnut plywood. Plans are from Wood Smith magazine issue 106. Measurements are approximately 40-1/2� tall x 18� wide x 12� deep.


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Re: Well I finally did it (Part One)..

#2

Re: Well I finally did it (Part two)..

Tom Deyette

>This was a fun project.

My first challenge was to find 3� black walnut stock for the Cabriole legs. I could have used glue-ups for the blanks however I wanted this chest to be special so I opted for the solid stock. I e-mailed and checked with many different local and not so local suppliers and finally found Adirondack Hardwoods in Saranac, NY had the 3� walnut in stock. They also ordered me a sheet of �� black walnut plywood. I scheduled a � day vacation from work and took a road trip to Adirondack Hardwoods. Owner Hal Moore greeted me and directed me to a large building that houses some of his hardwoods. He told me to take my time and select what I wanted. Just like a kid in a candy store I looked through thousands of BF of quality hardwoods.


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Re: Well I finally did it (Part One)..

#3

Re: Well I finally did it (Part three)..

Tom Deyette

>While sanding the edge banding, I learned how thin the veneer really is on the plywood after blowing through it with my random orbital sander. Luckily I had extra plywood so I made a new panel and took my time sanding from then on. Drawers were made using an edge rabbit joint as per the plan. The drawers are plenty strong but if I were to do it again I would have opted for dovetails or box joints for added aesthetics.

This was my first attempt at making Cabriole legs and I must say that I spent a good deal of the total project time working on them.

I had posted some finishing questions earlier (dealing with cold weather and finishing in the house) so this is what I ended up with. I sanded to 220 and applied a coat of BLO. I then applied a coat of 1 pound cut orange shellac followed by several coats of water based polyurethane (satin Ceramithane from Highland Hardware). I chose this finish because I had to apply it in the basement and wanted to avoid volatile fumes.


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Re: Well I finally did it (Part One)..

#4

Re: Well I finally did it (Part three)..

Tom Deyette

>Drawer liners were made using blue foam as a base. 6 drawers received a �� thick base and 3 received 1� thick base with table saw cut groves to hold rings. The bases were all coated with spray adhesive then covered with crush velvet cloth, which I purchased at the local Wal-Mart.

As a final note, as I said I gave the chest to LOML as a Christmas gift. It was the last gift she opened. Needless to say she was ecstatic with the chest. We have been dating for 9 years and as it turns out, the chest had 9 drawers, so I placed a diamond engagement ring in the 9th drawer. This REALLY surprised her and among tears of joy she said YES! (The rings in this photo are some of her �old� rings, once she got the diamond on her finger she would not take if off for a photo :^))


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Re: Well I finally did it (Part One)..

#5

sorry .. wrong message board

Tom Deyette

>....thanks for looking though. I re-posted on the main message board

Tom

PS: Remove [*] for e-mail

Re: Well I finally did it (Part One)..

#6

Re: sorry .. wrong message board

Greg

>Tom,

Thanks for posting. It's gorgeous! I was just wondering how you turned it, though. :-)

Re: Well I finally did it (Part One)..

#7

No problem Tom

Dave Peebles Lyons,Ohio

>Even though you posted it on the round side... It is still a beauty!!

Thanks,

Dave

Re: Well I finally did it (Part One)..

#8

if its any consolation....

Tom Deyette (Hudson Falls, NY)

>....I did turn the brass "washers" or handle skirts located on the drawer faces using the metal lathe we have here at work....;^))

Take care....Tom

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