CALIPERS and MARKING
Fred L. - North Carolina
>Dial and digital calipers are very useful in the shop. However, for pen turning I use an old plain metal caliper, the kind you can get for a few dollars at HF. It looks like a dial caliper without the dial. For small diameters it is easier to use than a regular gage.
You can set the caliper to the size of the pen's tip. Just measure it with a loose fit, and lock it with the setscrew. When it fits snugly on the wood, stop turning and start sanding.
Also, I use this type caliper when turning pens with bulges, hourglass shape, and any beads and coves. It helps me make them all the same diameter. Some of these difference in diameter are only noticed after the pen is assembled, when it is really too late to do anything about it.
When I want to turn beads, coves, and such and make the two barrels come out the same, I use an old cheap metal compass. It has a regular pencil in one of the legs. The metal point has been filed so it is not too sharp. Make sure the legs don't move easily, a hammer on the hinge can fix it if too loose.
I first round the blank to a working diameter, and use the compass to mark positions on the blank, while it is turning. In other words, it is used same way as dividers, just much cheaper and the pencil is already there.
For example, for an hourglass shape, I set the compass to 1/2" and mark a line from each end of the barrels. I then taper from there.
Fred