Sawing 101
Adam Cherubini, NJ
>I recommend all woodworkers use hand saws, if only to better understand their power saws. Here are my lessons learned. Your experience may differ:
Saws cut best with no more than 10 or so teeth in the kerf. Fewer can be better. There are various reasons including tooth clogging. You always need more than a couple so your saw has a sole to rest on and isn�t just a hatchet (read-on, it will become clearer).
The angle the saw makes with the wood, changes the number of teeth in the kerf. So a 5tpi saw would have 5 teeth engaged in a 1� thick board with the saw held perpendicular to the stock.
Sawing perpendicular to the stock is good. You can make good progress. If the saw is not sharp, you may be breaking the wood more than cutting it, though. Also, you are essentially working end grain, which may reduce your progress in hardwoods. I saw perpendicular for many operations including scrolling and some rip operations at the bench (overhand grip open/panel/english saw �whatever you call the normal western saw). Ripping at the bench is good for tight quarters or stock too thin for a saw horse.
In hard woods, it can be good to saw at some angle, say 45 degrees. In this case, the saw teeth are basically like tiny plane irons, planing with the grain. This I do on horses. If we used the same 5tpi saw on our 1� thick stock, we would have approx 7 teeth in the kerf.
So the angle the saw makes with the wood, changes the efficiency of the cutting.
Some people say rip saws are like a collection of chisels. Examining the edge, it may look like chisels, but saws are really more like a collection of planes. Why? Because unlike chisels, saws have soles and throats that clog.
Now think of a smooth plane. Smoothers are little short guys who glide up and down on an undulating surface. It doesn�t make a surface flat, it makes it smooth. Why? Because the sole is short. It can reach into the hollows. If you want flat you need a longer sole.
And thus, we have come to the solution to your problem (sorry I took the long way around the barn). To make a saw cut straight we need a saw with a longer sole. And how do you get that? You lay the saw down, putting more teeth in the kerf. That long sole will flatten out the rollong hills you see. Making a straight saw cut really has nothing at all to do with your blade width, or the frame on your saw, or the tension on your blade. These things matter, but they don�t effect the straightness of a saw cut.
To make a straight saw cut, you�ve got to lay your saw down. But when you do, you are changing the number of teeth in the kerf and you are inviting throat clogging. So you lay it down long enough to correct a mistake, then you stand it back up again when you can.
Adam