Re: D.T.s
R.J.Whelan
>Dwight ... my grandfather taught me how to do DTs almost 50 years ago - in other words "I've cut more than a few of these most elegant little joints". (I never cut a DT the old man was satisfied with � were he still alive he would probably still find a little problem here and there).
Here are a few observations:
1. It helps to make a right angle jig (couple of pieces of �" plywood) to hold the two boards in alignment while transferring pins to tail board (or vice-versa if you like).
2. A good marking out knife is very helpful - I just got a really nice little knife from Dave Jeske (Blue Spruce Toolworks).
3. A good saw is a big plus. I've used Japanese saws and western: personally I like the western saws better - probably because I learned with this type. The key is having a saw you don�t have to fight.
4. Sharp chisels � I�ve used all kinds and as long as they hold an edge for a reasonable period of time the brand and pedigree probably don�t matter that much. DT chisels are easier to use on small joints (say �� and smaller ; larger tails can be cut with bench chisels).
5. Keep a stone on the bench when cutting DTs (I use a black Arkansas) and touch up the bevel on your chisels frequently � if I�m working really hard material I will touch up the chisel after each DT.
6. Light taps with the hammer or mallet while chiseling (tap-tap; not bang-bang)
7. If I do a kitchen or bath for a customer I might go a couple of months without cutting a DT: when I go back to a furniture job I can�t cut a decent DT without doing several �practice� joints (in the material I�m working with).
8. There is something to be said for �muscle memory�. If you cut DTs for 3-4 hours you�ll find the ones you do at the end of the stint (assuming you don�t get fatigued) are easier and better looking than the ones done at the beginning. Try to plan your project so you do all of your DTs in one or two fairly long sessions. If you have six drawers to do and you only do one drawer at a time (possibly with several days between each one) your muscles have to learn the movements all over each time � yes there is some residual memory but most of that is actually cerebral.
9. Find a comfortable position in which to work � I sit on a stool when chiseling; I stand while sawing.
10. A little jig to keep the chisel vertical is a perfectly acceptable tool � I actually cut my chisel guides with a 1� back bevel.
Good luck and stick with it � the more of these beautiful little joints you make the better they�ll look and the quicker you�ll become.
rj