Hand tool challenge
Adam Cherubini, NJ
>First off: I'm only doing this for you. Its a true challenge in the best sense of the word. You who decide to participate can guide the project as you see fit. But here's what I was thinking:
We'll start by turning the dials in the time machine back to 1780 so I can take advantage of the materials and research I have at my immediate disposal. This won't effect much in terms of woodworking but it will make the experience more historically accurate.
Projects and time limits
You will have your choice of projects from a very short list. The project can be as simple or complex as you make it. I'm thinking about practice things not full up furniture or joinery. Projects might include a small raised panel door that you can make in an afternoon, or a single drawer or dovetailed box. If you wanted to turn your door into a joined chest, that's up to you. I recommend against it. Let this be a learning experience only.
Requirements for the projects will be vague and typical of the period. No plans will be made available. No detailed instructions/techniques will be given until after the experiment is over, though I may entertain questions during.
Roughsawn lumber will not be a requirement since it is not available to everyone. I suspect you will quickly find that surfacing stock is not the greatest challenge.
A time limit will be associated with each project based on the latest research done by myself and Pat Edwards (who published his findings in the SAPFM journal and his website).
The time limit is only there to help you make choices. If there was no time limit, you could complete nearly any project with shards of broken glass for example. Its also there to force you to avoid arbitrary operations many of you feel are essential (4-squaring absolutley everything for example).
Tools
A list of tools based on documented period tool inventories will be made available. You will be allowed all of the tools on the list. Modern substitutions will be allowed in noted circumstances. Loaner tools will be made available to woodworkers based on their need and willingness to return tools quickly enough so others can take advantage of them. Any woodworker willing to drive to NJ to pick up tools (and drive back to return them) may borrow not just my spares, but items from my active kit as well.
I'll include a recommended tool list for the given projects which will be a subset of the virtual shop's inventory.
In addition to the period tool inventory, a list of banned tools will also be given. This will include all metal straight edges, calculators, dial calipers, sand paper and the like.
If we decide to go ahead with this, all of this information, plus pictures and tips, and other technical support information will appear on a webpage available only to participants (its my personal webpage that can't be found by search engines).
Sound like fun? I've been doing this for nearly 8 years now and it IS fun. Each project is a new discovery if you are willing to accept the challenge of trying it the old fashioned way. You may leave the challenge grateful for your power tools, or you may leave with a new respect for the speed and productivity of handtools and the people that developed them. The journey and your seat on the time machine awaits.
Adam