Cutting the waste on dovetails (long & pedantic! )
Derek Cohen (in Perth, Australia)
>After watching Rob Cosman's videos on cutting dovetails I decided that I'd like to try using a fret saw to clear the waste rather than, as I had been doing to date, to chop it out with a chisel.
So I began to think about the type of saw that would best be suited to such a job. The problem is that I tend mainly to use Japanese dovetail saws, which cut a really fine kerf. I had a jigsaw but the kerf of its blade would (I reasoned) be too wide and would wind up cutting into the dovetail side of the existing kerf. I came across a "Jeweller's saw" in my readings, and the blade kerf of this was absolutely minute. I knew I had to have one! Living as I do in Old Tool Hell I just had to be patient and wait for a nice old one to come up on the Bay. I could have bought a new one but this just did not seem right, and it didn't look to have the quality I expected. Finally the day arrived. The one I bought came marked "Tissot", which seems somewhat appropriate for a Jeweller's saw. I managed to obtain a good selection of blades and fitted one in enthusiasm to try out this new wonder. On an outside pin the saw cutting wonderfully - it slipped down the thin kerf and I could twist the saw and cut horizontally without much difficulty. Nirvana loomed for an instant. Unfortunately the next series of cuts brought me down to Earth with a thump. The saw blade cannot swivel and, as a result of the short "throw" of the saw's construction, after the first pin evrything is cut at an increasing high angle as the remainder of the pins prevent the saw lying down flat.
I hope that I have described this lucidly.
So why didn't I just get the same saw that Rob used? His fretsaw has a very long throw. It looks very solid. I hefted one like this at a tool shop and it felt cumbersome to hold. I wanted something lighter. I must go back to his first video in which he used the fretsaw. From memory I think that he could rotate the blade. I am thinking of getting one like this now.
Do I give up on the Jeweller's saw? Who uses one and what is your experience? Who uses something else to cut out waste (instead of chopping it out)?
Regards from Perth
Derek
