Re: Lee Valley Power sharpener
Lyn J. Mangiameli
>Taking your question in order:
"So when you are shapening a knicked plane iron at a 25deg bevel, do you perform the task on a rough grit, like 120,...."
Unless it is a very minor knick, it is best to drop back to a very coarse abrasive and blast away the necessary steel as quickly as possible. I'd say a 60 or 80 grit paper is not too coarse for this purpose. You will find that going to this coarseness will make the task much quicker, cut much cooler, and give much longer abrasive life.
"...then change the setting to 30deg and start grinding a micro bevel on higher grits. Or do you just keep working with the original jig setting at say 25deg and count on the automatic 1 deg microbevel that comes with the different thickness disc?"
In most instances, your secondary "micro" bevel needn't be much more than a degree or so different than your primary bevel. So determine what primary angle is suitable for your task and then just count on the changes in abrasive size and platter thickness to achieve the secondary bevel. What some don't realize is that just going from the coarser abrasives to the finer ones, even using the same platter thickness, actually will privide a small change in bevel angle as the coarse disks are much thicker than the later fine disks.
So, assuming you are content with a 25 degree primary bevel, just rely on the paper and platter changes to achieve your secondary bevel.
"Is it necessary to work your way through the whole array of grits."
It's not necessary, but it is definitely more efficient in time and abrasive life. Since you have constant jigging and the platter changes are so easy to make, by all means go through the array of grits when you are making significant changes in angle or needing to remove knicks.
" Any advice on grit sequence if starting with a chipped iron vs if your just touching up a dull iron. "
As above, I suggest going with a very coarse grit to make any geometry changes (i.e., a different bevel angle) or to remove steel to get past a knick or pit. LV doesn't sell them, but for making major geometry changes (say changing the primary bevel angle 5 degrees) I really think using a 46-55 grit paper is a good place to start. At a minimum, use a 60 grit paper.
For small geometry changes or small nicks, I suggest starting with 60 or 80 grit abrasives.
For renewing a dull edge that does not require a geometry change, start with no more than a 20 micron abrasive, then go quickly to your finer sizes.
For maintaining or refining an already sharp edge, use 9, 5 and .5 (or .3) micron abrasives. For final smoothing, I sharpen often, but usually only need to maintain the edge with the .5 micron abrasive.
By the way, LV doesn't include ready made disks in these small micron sizes, so just get their PSA microfine papers and apply them to a spare disk (assuming you have one), and then trim around the edge with a knife.
Feel free to get back to me here or via email if you think I might be of any further help with using the LVPSS.