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Using ball cap-bill light for cloce work.

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Using ball cap-bill light for cloce work.

#1

Using ball cap-bill light for cloce work.

Not long ago Bill Tindall reported how he added a light to his router, and I followed with a suggestion that using one of the ball cap-bill lights is another good way to get light down where otherwise might be in my own shadow.  

However I would like to add a word of caution. Recently I was cutting dovetails on my table saw using a little sled dedicated to that purpose. It’s only about 10” between 5” high front and back fences. With a fresh 1/4” bottom to match the blade, gives a zero clearance on each side of the blade, so looking around the board to line up the scribe line with the edge of kerf, my head was casting a shadow right where I needed more light. I normally keep a cap handy with a light on it, but had left it down at “Frogwarts” my weekend cabin. I needed a couple of other supplies, so drove to my nearest Ace hardware, and came back with a new to me cap light. It’s a little NEBO brand with 400 lumens on the brightest + med and low. I didn’t need the brightest since I was in so close and didn’t know how much charge was in the battery, so was using the lowest settings. I seem to recall some discussion on this forum about LED flicker, but I thought or maybe misunderstood it to be more of a blinking before expiring. However now it seems that the different brightness settings has a longer duration between pulses of the same intensity for the lower settings. When I leaned around the board I was cutting, the blade looked like the saw was almost stopped, or like the wagon wheels in movies of our youth turning backwards due to their position with each frame of old movie reels. I’ll admit I had my earbuds in cranked up a bit plus hearing protection, and the shop vac running so I couldn’t hear the saw, at first was puzzled that the saw was stopping. I resisted the urge to touch the side of blade before realizing what was happening. 

I wanted to share this word of caution since I mentioned it earlier. Otherwise I like this little light a lot. It’s a lot smaller than all the other many headlamps with head-straps, and the recharge battery uses min-usb. The small spot is GREAT for hilighting the shine on a dull blade for sharpening. I think they might have listening when John K Jordan commented on not wanting a switch that requires pushing the button through all the functions to turn it off. In this case it also has red and green, but after it’s been on any setting for about 7 seconds, the next will always be off. Then the next will be back to the last level of brightness. 

Here is a link to this little light. 

https://nebo.acgbrands.com/en_US/mycro-headlamp.html


Re: Using ball cap-bill light for cloce work.

#2

Re: Using ball cap-bill light for cloce work.

Here's my idea of the perfect headlight. USB rechargeable, adjustable pivot, and my favorite feature is a motion detectable switch. You just wave your hand past the sensor and the light turns off and on. I've even worn it while cycling at night with the flashing option.  https://www.amazon.com/Flashlight-LHKNL-Ultra-Light-Rechargeable-Waterproof/dp/B08D66HCXW?pd_rd_w=ZKTRR&content-id=amzn1.sym.deffa092-2e99-4e9f-b814-0d71c40b24af&pf_rd_p=deffa092-2e99-4e9f-b814-0d71c40b24af&pf_rd_r=MEFYS8DFWYMJVDYAKYXV&pd_rd_wg=x5OKi&pd_rd_r=81bbb998-aef4-45c9-957b-5c1aedc99284&pd_rd_i=B08D66HCXW&psc=1&ref_=pd_bap_d_grid_rp_0_26_t


Re: Using ball cap-bill light for cloce work.

#3

Re: Using ball cap-bill light for cloce work.

Looks pretty good Dick, and the price is lower than mine. Is there any chance it would fit on a cap instead of the strap? I like wearing my cap, even out in the shop, and if I used it with the strap over the crown of the cap, tilting down would only shin on the bill, not the work. 

I hope you don’t  wave a spider web away some night out on your bike and crash in the darkness. Ha, Have you ever used it out in your shop? 


Re: Using ball cap-bill light for cloce work.

#4

Re: Using ball cap-bill light for cloce work.

Thanks for the tips, guys. I decided Dick's recommendation fit my needs better. These things don't last forever, so I ordered the two-pack, since I've had LEDs, rechargeable batteries and straps fail on previous headlights. Two two-packs are currently cheaper than one four-pack; go figure. I don't wear a cap in the shop, but I sure would like to figure out how to attach the headlight to my OptiVisor.


Re: Using ball cap-bill light for cloce work.

#5

Re: Using ball cap-bill light for cloce work.

I have used it in the shop Keith. It works well. I'll test it on a ball cap tomorrow and let you know. I have great lights on my bikes, but at times that hobby is more dangerous than woodworking. 


Re: Using ball cap-bill light for cloce work.

#6

Peter Martin

Re: Using ball cap-bill light for cloce work.

Two for about $16 solves the problem of a rechargeable going dead in the middle of a job, which I why for several years I've been using ones with batteries. With two, I can just have one recharging while using the other.

Thanks, I use these ALL THE TIME at work (network engineer frequently working in dark wiring closets, above ceilings, etc.) and have ordered them.


Re: Using ball cap-bill light for cloce work.

#7

Re: Using ball cap-bill light for cloce work.

Yes. LED lights of all sorts use pulse-width-modulation for brightness control as it is very efficient and cheap to implement. I notice it frequently in the winter when I'm walking down to the road to the mailbox and see that any falling precipitation is turned into broken dashes of light in front of my eyes. I'd never thought of using one of my headlights (three at last count in various power ranges) in the shop since there is so much light from the existing fixtures but I can see where there could be a hazard in a still-appearing spinning blade.


Re: Using ball cap-bill light for cloce work.

#8

Re: Using ball cap-bill light for cloce work.

The Festool Carvex jigsaw (and probably others, too) is equipped with a strobe whose intention is to freeze the blade motion. Just in case, it also has a mechanism to turn it off if it bothers you. I learned a long time ago not to put my finger into a stopped (or moving) saw blade, so the strobe doesn't disturb me (much).


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