Re: Resaw criteria
Derek Cohen (in Perth, Australia)
Tom, resawing is ideally about approaching the fine surface one gets with a tablesaw, but with a considerably greater capacity. Ideally, something in the area of 12”.
The demands on the bandsaw increase as the resaw capacity increases. Usually one will use a wider blade for increased stability. Yes, one can resaw with 1/4-3/8” wide blades, and some such as Michael Fortune argue for this. However, a wider blade, in the range of 3/4-1” makes the task considerably easier.
As soon as the blade gets wide, and especially if one is using carbide tipped blades (which offer at least 5x the life of bi-metal), the blade steel gets thicker. This makes it less flexible, and it takes a bend less easily. Too tight a bend, and the steel fatigues and cracks prematurely. The minimum wheel size for a 1” blade is 16-17”. Of course, larger is better, and so we start looking seriously at 18” (and up) bandsaws.
These blades are stiff, and require a larger amount of tensioning than the simple 3/8” tool steel blade with HSS tips. The bandsaw chassis needs to be capable of withstanding the tension involved. Most Chinese-made steel bandsaws cannot do this. If you are looking in this area, check whether the bandsaw is capable. Most cast iron European bandsaw take this tension in their stride.
The importance of guides is, in my opinion, a little over-inflated. One does not need the latest ceramic guides. But one does want efficient and uncomplicated blade changes.
My own bandsaw history includes several years with a 14” Taiwanese machine, which I “upgraded” with a riser block. In retrospect, was not a good move. One increases resaw capacity from 6” to 12”, but the ability to tension a wider blade does not alter.
I have had my current bandsaw for nearly a decade. This is a Hammer (Felder) N4400, which is a 4hp and 18” machine with a 12” resaw capacity. For general work, I run a 3/8” 3 tpi bimetal blade (which is easy to resharpen), and for resawing I use a 1” 1.3 tpi carbide Lenox Woodmaster CT.
There are alternatives to the Woodmaster CT, such as the Resaw King. Pros and cons ... the Resaw King is thinner and works better on smaller wheels, but does not have the endurance of the Woodmaster. Lenox do offer other blades, such as the Trimaster.
My Rule of Thumb for a bandsaw is that the resaw capacity ideally approaches that of your jointer. My jointer is a Hammer A3-31, which also has a capacity of 12”. This means that it is possible to joint what is planned to be resawn, which is generally required prior to resawing. If you otherwise want to resaw 12”, either you need to use handplanes, or make a wide board narrower (saw it down), which defeats the advantage of a wide board.
Lots more to write, but this is enough for now.
Regards from Perth
Derek