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More basic shop jigs.......pt.2

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More basic shop jigs.......pt.2

#1

More basic shop jigs.......pt.2

roger lance

I made and use the following tablesaw jig for cutting accurate 45s with a blade that is 90* to the table. The jig works on the principle that if one side is slightly over 45*; then, the other side will be equally under 45*.....and the result will be a 90* corner that might need a very small adjustment with sandpaper. The accuracy of the jig depends on how accurately you can attach the jig parts to the base. Being about 1/10 of a degree (or so) off is expected......


I also made a jig for my power miter saw for cutting small parts.....and not having those parts flying about the shop. The jig works very well for this; but, my saw is giving me grief as I'm having problems adjusting it to cut perfectly vertical. This saw is from a time when there were few choices in power miter boxes and this one is really meant for construction where it would be cutting 2x stock all day......


To remedy this problem, I made two small sleds for my 6x48/12 sander......


I wish I had made these sleds years ago.....they really have proven to be very useful with that sanding machine.....great results.


These are a power tool answer to the shooting board.

Re: More basic shop jigs.......pt.2

#2

Re: More basic shop jigs.......pt.2

Jim Dillon

Roger, I made the jig in your first picture a number of years ago. It has proven very useful. Never thought of a similar jig for my sander. Will also incorporate that and a 90 degree angle stop for my sander based on your other jig. Thanks for posting.

Stay safe and healthy. Jim

Re: More basic shop jigs.......pt.2

#3

Re: More basic shop jigs.......pt.2

roger lance

Jim.....A tip in making the sleds: I made them slightly wider than their finished width.....by about 1/32" or so.....and then used the belt sander to sand them to final width.....thus, zero clearance.....




Re: More basic shop jigs.......pt.2

#4

Roger ..

Derek Cohen (in Perth, Australia)

... I like these VERY much! And will copy them, especially the one for the vertical belt sander (which I much prefer to a disk sander for finish).

Regards from Perth

Derek

Re: More basic shop jigs.......pt.2

#5

Re: More basic shop jigs.......pt.2

William Duffield

Your Belt/Disc Sander sleds are great. I'm going to need to build versions of them for my PM 31A. Thanks for posting yours.

I built a miter sled similar to yours for my table saw many years ago, but haven't used it lately, because the new table saw's miter slots aren't the same distance from the blade as the old table saw >( . I'm going to need to remedy that soon, as my wife recently acquired some Charlie Harper National Park Service posters that I need to frame.

Re: More basic shop jigs.......pt.2

#6

Re: More basic shop jigs.......pt.2

Don Emmerling

Where is part one?

Thanks for part two.

Re: More basic shop jigs.......pt.2

#7

Re: More basic shop jigs.......pt.2

roger lance

Posted 3/2/2020.....

Re: More basic shop jigs.......pt.2

#8

Re: Roger ..

roger lance

Derek.....I use both on the belt sander. The disc sander has a 60g disc and is mainly used to rough-out pieces.

Re: More basic shop jigs.......pt.2

#9

Re: More basic shop jigs.......pt.2

roger lance

William.....I'm interested to hear how you will change the location of your runners and still retain the sled's 90* integrity......

Re: More basic shop jigs.......pt.2

#10

Part 1 link *LINK*

David Yoho

http://www.woodcentral.com/woodworking/forum/messages.pl/page/7/md/read/id/531891/sbj/useful-jigs-fixtures-1/


Part 1 link

Re: More basic shop jigs.......pt.2

#11

Re: More basic shop jigs.......pt.2

William Duffield

I hadn't given that much thought, yet, but I figure I made it at the correct angle the first time, so I should be able to do it again. :) Also, like yours, the critical angle between the fences is really, really close to 90°, and that shouldn't change.

Re: More basic shop jigs.......pt.2

#12

Re: More basic shop jigs.......pt.2

roger lance

I'm very pleased that others may find the sander sleds useful. Thanks for that.