Re: Blanket Chest/...Molding question
Steve Bellner
>Lee,
The panel moulding was made at the router table using a 1/4" classic ogee bit (the one with the fillet in the middle). Using the top half of the bit, I ran the stock vertically to make a roundover. Then I raised the bit and laid the stock flat with the rounded end facing up and ran it through the full profile of the bit. Finally, I cut the moulding to width on the table saw.
I thought I could save some time by jointing both ends of the stock and then run both sides at the same time, but I found out that even the slightest bit of taper in the main stock really was magnified when the moulding was cut. I had quite a few quarter-swan odds-and-ends pieces sitting around, and that's what I used for quite a bit of the moulding stock. It turned out not much of my odds-and-ends were very square.
The thing about not being a professional has to do with the amount of time I spend on things. If I paid myself minimum wage, the chest would probably be worth $40,000 if you know what I mean. I really admire all the folks who can do this kind of stuff without all the rework, and can turn out a piece without creating a scrap heap large enough to affect the global carbon balance.
Steve B.