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Rolling Stand for a Portable Air Conditioner

9 April 2026 at 21:55
Portable AC Cart
I made this rolling stand from some old wafer board that had previously been the side of a shipping crate. The legs were cut from a couple scrap pine 2x6 boards.Β Β 
Stand Alone

The center bulge is for a 5 gallon pail to collect the water from the AC's drain.Β 
The pale pail.Β 
Β 
Drain Hose Attached

Four old casters add mobility to the stand. Their stems extend through the wafer board and into the pine legs.Β 
Old Casters

A stiffening rib made from northern hard maple was glued and screwed to the bottom of the bottom shelf to keep the weight of the water from bending it.Β Β 
Stiffening Rib

The wafer board was marked and distracting.Β  I ran it through my drum sander a few times, then painted both sides before assembling the stand. The paint is a dark red latex left over from a previous project. The pine legs were shaped to compliment the top and bottom. A bit of detail continuity. They have a spar varnish finish on them for some protection from the environment.Β  They compliment the red of the top and bottom.Β Β 
A simple design.

I used my CNC to cut out the top and bottom outlines and pocket holes where the caster shafts are.Β  I also used a V-bit to mark where the screws needed to be for screwing the legs to the top and bottom.Β  With the holes marked I took the boards to my drill press to drill through and chamfer the screw holes.Β Β 

The shelves have 1" radiused corners.Β  The rounded corners of the legs I put a 3/4" radius on with the intent to set them in from the shelf edges 1/4".Β  I made this jig to help inset them when assembling the cart.
Inset jig

Legs inset 1/4" from shelf edges

For the radius on the legs I first used a moulding toolpath on my CNC.Β  Results were varied asΒ  the 2x6 boards I started with were a bit beaten up.Β  Before putting a finish on themΒ  I ran the corners through my router table past a 3/4" radius roundover bit.Β  Then a couple passes through my drum sander to smooth both sides.Β  Still a bit imperfect, but fine for this little stand. The casters are happy to have a new use.Β  The wafer board and 2x6 boards are also happy to be parts of something useful rather than scraps in my garage.Β 

4D

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How To Apply Decorative Fluting (or Reeding) to Turned Objects

By: Keith
4 December 2009 at 04:49

In this video we learn how to apply flutes (or reeds) to wood turnings. These decorative flourishes are notable design elements incorporated into many historic furniture styles including the Federal, Hepplewhite, and Sheraton schools. But even contemporary makers employ fluting and reeding within their work. You can too.

If you aren’t already familiar with the terminology, flutes are concave grooves cut along the length of an object. Reeds are cut similarly but their profile is convex. Flat moldings and trim can be reeded or fluted, but, in this video we focus on embellishing β€œround things” like bedposts and table legs. Johnathan Sanbuichi, turning specialist at Irion Company Furniture Makers, demonstrates how he uses a router mounted in a shop-built jig, a custom made indexing tool, and his massive lathe bed to accurately, quickly and repeatedly produce beautifully flowing carved lines. Learn and enjoy. β€” Keith (10 Minute Woodworking Video)

Johnathan Sanbuichi is a cabinetmaker and turning expert at the The Irion Company, specialists in the restoration, conservation, and hand-made reproduction of American antique furniture from the 18th and 19th century. Irion is based in Christiana, Pennsylvania.

The post How To Apply Decorative Fluting (or Reeding) to Turned Objects first appeared on WoodTreks.
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How to Layout Mortises: Anatomy of Post & Rail Construction

By: Keith
10 January 2009 at 17:37

There are many ways to join pieces of wood, but mortise and tenon joints are the standard against which most alternatives are measured. In this comprehensive video (15 minutes), University of Rio Grande program director Eric Matson explains how mortise and tenon joints are used in typical post-and-rail construction β€” the type of construction often used in high-quality chairs, tables, and beds. In these applications, vertical posts (or legs) are joined with horizontal rails (or aprons). It’s the perfect application for this traditional joint.

In this video, Eric deconstructs a sample side table to show us how high-quality furniture is designed and built. Learn how to layout mortises for maximum strength, how to incorporate and work with split tenons, how to mark-up twin tenoned mortises, and how to account for reveals, offsets, and non-flush designs. Eric’s systematic approach minimizes errors and helps make layout and construction more efficient. For me, that’s the key point; understanding what makes for consistent, repeatable, quality joints. Armed with the information in this video and careful step-by-step application of what you’ve learned, you can craft better, stronger, faster joints. β€” (15.5 Minute Woodworking Video)

Eric Matson is the Director of the Fine Woodworking Program at Rio Grand University. Rio Grande offers a one year certificate program, as well as two year associates and four year college degree programs. Graduates have the skills and knowledge to be productive in custom furniture shops and architectural/cabinet shops. Rio Grande (pronounced rye-oh) is in Southern Ohio.

The post How to Layout Mortises: Anatomy of Post & Rail Construction first appeared on WoodTreks.
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