Re: Buffing Master's Magic Spray Lacquer? - long
Mark Kauder. Phenix City, AL
>Jeremy,
Most of what Keith and I have described above supposes that you want a glass-like finish, i.e. no grain showing in the finish (see the bowls on my website). If you want a different finish, let us know so the we had give you the appropriate help.
If you do indeed want a glass-like finish, I have a couple of recommendations, and a process that cuts the sanding time dramatically.
Suggestion 1: You really need to be spraying from a gun, and not a can. The lacquers in a can have low solids, and are thinned quite a bit to allow them to spray at low pressure of a can. Low solids means that it will take forever to fill any grain. By the time you do a relatively small number of bowls you could buy a small compressor and spray gun. You do not need a high price gun, a $50 Hausfeld Campbell "Touch-up gun will work very well. And you can do quite well with a small air compressor, you will only be spraying for a few minutes at a time.
Suggestion 2: If you do not feel that you can swing the spray rig, buy a $23 gallon of Deft brushing lacquer. You can apply it thicker with a brush. I am not a big fan of Deft for this kind (glass-like) finish for two reason. 1) low solid content, 2) it has a retarder in it that allows the lacquer to dry slower so that the brush marks can flow out. This retarder also stretches the time that it takes the lacquer to fully cure (see Russ's note above - and add about 50% to his times). BUT Deft is far superior to spray can lacquer.
Now for my system:
1) I use Behlen's Stringed Instrument Lacquer or McFaddens Guitar Rubbing Lacquer (do web searches for them). Both have very high solids content. They are also formulated to be resistant to the abuse that a stringed musical instrument takes, but flexable enough to allow the wood to move, without cracking - just like a bowl does. Lacquers that are appropriate for furniture, may not be appropriate for bowls.
2) Sand to at least 220 grit. I do all my sanding on the lathe - power sanding. I also do the next couple of steps while leaving the bowl on the face plate or with the chuck tenon still attached.
3) Spray 3-5 heavy coats of full or near full (un-thinned) lacquer, each about 10-15 minutes apart. No need to do anything between coats - lacquer melts into the subsequent coats - no need to sand for adhesion. Don't worry too much about runs.
4) The 12 to 24 hours later, I put the bowl on the lathe, run the RPMs to about 200 (you can go 500 if that is all the slower your lathe will go down, and with a good sharp cabinet scraper held on the bottom of the bowl, I scrape the bowl smooth. This leaves lacquer in the grain and levels the surface, the lacquer is working as a grain filler. I then power sand it with 220.
5) Apply 3-5 more coats.
6) Allow the bowl to dry 24-36 hours, and then power sand with 320. If it is smooth at this point, part it off the tenon, etc.
7) Apply 3-5 coats to the uncoated bottom. and 1-2 on the rest of the bowl.
8) Allow to dry 24-36 hours again, and then wet sand with 400 grit. If you attain a good smooth finish, got to 600 grit.
9) Spray the bowl with a 50/50 mix (lacquer and thinner). 3 coats. Be careful not to get runs at this point, or you will do alot more sanding.
10) After 48-72 hours, wet sand starting with 1000 grit and proceed to 2000 grit. Then hand buff with the swirl remover. Alternately you could sand up to 1200 grit Micro mesh.
11) After about 2-3 weeks, check to see if additional drying has made any surface irregularities show up. If so, you can spot sand that area, starting with 600 grit and work up. Remember, never sand it a small circle with one or two finger, always in larger circles and preferably with palm of you hand. This leave a flatter surface - no sanding divots.
This sounds alot worse than it is. Most of your time is spent waiting for lacquer to dry. Wet sanding is one of the few things you can do while watching your favorite movie/TV show. Lay a towel in your lap, a small bowl of water at your side, and sand away.
Basically, I probably do the same thing as Keith, except that I use the scraper and power sanding to level. Alternativly, you could sand with 220 grit off the lathe. I just think my method is faster. Since I do 90% of all my bowls this way, and I have 5-7 bowls going at a time, I wanted a faster way.\
If you are using Deft - double the drying time and probably double the number of coats to get the fill.
Questions - ask away.
Mark