circular molding ideas needed
Paul M. in San Diego
>My bench has been lately covered with the tools and materials from my latest infatuation... stained glass. But now that I've just about completed the glass portion of the current project, I need to move on to the installation which requires molding.
I have a 28" diameter port-hole type of window. This is inset into the wall, so that when looking at the window from the inside of the house there is about a 4" deep hole in the wall before the exterior window. I am not replacing the exterior window, but just installing the stained glass inside that window.
I created the stained glass panel to be slightly smaller than the diameter of the inset opening, and I plan to shim the panel until it gets a good tight fit in the opening. I then want to make a circular molding to cover the resulting gaps and shims from the installation.
I will need at least 3/4" of molding all around, and this is a pretty tight circle to turn with that width of molding. I've done bentwood laminations, but I've never done a full circle of molding before. I also prefer to use hand tools whenever possible, but I'm not against using a screaming monster if there is absolutely no way to do this by hand.
I would love to hear how the good folks on this site would go about making a decorative circular inset molding using hand tools. I'm thinking I would need to rough this out from the bent form with a compass plane, and then move to scrapers for the decorative molding. I'm also thinking that I would need to do this in 2 half-circles, as a full circle would not leave much room for error during installation.
Any ideas are welcome!
-- Paul M.