The "Perils of Piston Fit Drawers"
Bill Tindall, E.TN
>I posted once before that I though such a tight fitting drawer was a bad idea and now I have removed all doubt. Back in March while my shop was 45% RH I fit the drawers in the large chest I am building. I didn't strive for a "piston fit" but I did make them less sloppy than usual. When I returned from vacation the shop was 65% RH and I had to drive two of them out with a hammer and block. After refitting BOTH the tops and sides (so much for the theory that the drawer will only grow in height) I moved the chest to the garage for spraying. After spraying, the chest sat for a few days at ?? RH (it was raining a lot for a change) and I had to fit the three largest drawers again!
The novelty of a piston fit might work on a small drawer but don't try a tight fit on drawers of this size (36 x 5 to 9") unless working at 95% RH. These drawer sides are 3/8" nearly quartered poplar. I think about 1/32-1/16" is about right for clearance on these large inset drawers.
I did blunder into a technique for a nice sliding drawer. Shellac the sides, then sand smooth (320) and wax. The shellac is hard and provides a slick sliding surface for the sides.