WoodCentral Forums

Est. 1998 — 27 years of woodworking knowledge

Bedrock Scrub Plane

Posts

Bedrock Scrub Plane

#1

Bedrock Scrub Plane

Andy Lincoln,in Dearborn,MI

>Hi All,

After my earlier success this week in rehabbing an older plane , I moved forward on the plans to build a copy of Rob Brophy�s Bedrock Scrub Plane.

After much head scratching and chin rubbing I came up with a drawing/program on the waterjet that cuts the main pieces out of sheet stock.

The base is made up of 3/16� stainless steel and the sidewalls are made of 1/8� stainless steel.


I hope to TIG weld a stainless steel nut onto the raised areas to attach the knob and tote.

The rest of the plane will be assembled by peening over the dovetailed areas of the sides to the base and then LOTS of filing to flatten the sides/base.

Stainless steel may be a tougher choice than brass or mild steel but there was a lot of scrap laying around and it�ll be one plane I don�t have to worry about rust : )


Al the pieces need a fair amount of filing of the sharp edges/burrs before assembly. I hope to keep a running photo record of my progress and post further updates as work gets completed.

Andy

Re: Bedrock Scrub Plane

#2

Jim in Burlington Ont.

Can hardly wait

Jim in Burlington On

>Looks like a bunch of fun. I like the water jet idea alot.

Re: Bedrock Scrub Plane

#3

Absolutely fantastic!

woodburnbob

>After your last post I did some googling on waterjet processes and technology. It looks like a lot of $3.99 commercial objects are actually cut out using this process. Capitalism being what it is, I take it that if you have big runs, you can do a lot of cutting cheap...on a per object basis. If your company billed you for what you've done here (free to you because the work is lunch hour or after hours time, I'm sure), what would the cost be? I have lots of other technical questions about what you are doing, but expect you'll be chronicling this highly interesting project for the rest of us as you have time.

Re: Bedrock Scrub Plane

#4

Waaay cool

Jim Reed @ Tallahassee

>Keep us updated!

Re: Bedrock Scrub Plane

#5

Re: Absolutely fantastic!

Andy Lincoln,In Dearborn MI

>Bob,

As I am told the company bills the waterjet out at $125/hr.

This covers the machine cost and the operator's wages,(but we don't see anything close to that on our checks:P !!) To cut the parts for 2 planes was a grand total of 23 minutes of cutting and about 5 mins of handling ,swapping sheets of steel.There are also ways to decrease the quality of the cuts which speed up the times and with some creative layout I could minimize the traverse lines(not cutting just moving from part to part) and speed it up even more.I'm just not sure how many I could cut in a production setting a 1/2 hr at a time.

Andy

Re: Bedrock Scrub Plane

#6

Well Fiddle Sticks

Todd O. Cronkhite Maine Native, Presently Away

>Sure beats what I had in mind. I was going to cut the parts out on a metal cutting bandsaw. Blimy waterjets! Can I get one at Harbor Freight? ;~)

Mighty fine show Andy, mighty fine.

In my book having access to free use of a waterjet counts for a YOU SUCK!!

Todd O.

Re: Bedrock Scrub Plane

#8

Re: Bedrock Scrub Plane

Dean Lapinel

>So Andy,

You essentially designed the parts on CAD software specific to this waterjet cutter?

Dean

Re: Bedrock Scrub Plane

#9

Is MDF a hand tool material?

Bill Houghton, Sebastopol, CA

>Seems like you'd want to use white oak or the Aussie equivalent.

You need a Great Wheel, powered by border collies or similar (I guess chasing a video of sheep running loose), to generate enough pressure, I think.

Re: Bedrock Scrub Plane

#10

Re: Bedrock Scrub Plane

Andy Lincoln,In Dearborn MI

>Dean,

The software that I drew the parts on did come with the waterjet.It is labelled/branded by the waterjet mfg.(OMAX).But our engineering dept. uses AutoCAD and the wj software will import .dxf and .dwg files from any source.The software is an easy to use ,limited feature,2D program that for me is very easy to use,AutoCAD is just plain overwhelming when I've attempted to use it.

Andy

Re: Bedrock Scrub Plane

#11

Steve Kubien

Yes and so is...

Steve Kubien

>...plywood. Well, that was the conclusion of a debate on the Porch a few years ago. Of course, some people over there consider anything more that a sharp rock to be a power tool so YMMV.

Merry Christmas everyone.

Steve Kubien

Re: Bedrock Scrub Plane

#12

Hmmm..........DXF files

Gary B. in Central NY

>I can see a new side venture opening up for you....We all Send your company batches of dxf's we would like to have cut out for all our toys, you can chop them up, someone else can make the blades, someone else do something else, etc. pretty soon you've got a co-op that replaces the sheperd tool kits.....at a very reasonable price. LOL

👍 This page answered my questions

Your vote helps other woodworkers quickly find the answers and techniques that actually work in the shop.