Re: new chisels
thomd
>"For the past several years, I've been using Stanley 900 series chisels (the metal capped chisels found in many hardware stores). They take abuse really well and seem to exhibit good edge retention in the softwoods that I mainly work. I use them quite a bit for dovetailing, paring and general clean-up tasks. However, when I work with hardwoods (e.g., hard maple or oak), dovetailing becomes a lot slower."
There really isn't much difference in speed that is mostly technique. You can regrind blades to have lower angles and they may penetrate better allowing more wood to be freed per strike.
"Will a more premium line of chisels speed up the chopping?"
They may, or not have better geometry, however you can regrind your set to provide perfect service as regards that.
"My current belief is that maximum achievable sharpness and edge retention bear a somewhat inverse relationship. Thus, my fear is that more premium chisels will have to be repeatedly honed during bigger jobs, like dovetailing a carcase."
Better chisels may take a better edge, or have better geometry, while having better edge retention, it's all improved. The only real downside is that some chisels are harder to sharpen in proportion to their edge retention. Even this last point varies depending on how you sharpen chisels. One thing i have noticed is that while the cheaper blister pack chisels work really well, often, in softwoods, they loose their edge really quickly in hard woods like maple and fairly fast in medium woods like cherry or mahogany. So better chisels or the blister pack chisels hardned, will vastly outlast the softer chisels. Where the advantage is less apparent is in something like blue steel vs. white steel. There the additional edge retention may seem to be proportional to the added sharpening time. Gets to be a close call. It's never been my experience that the better chisels have lower edge retention, or that sharper chisels have less edge retention.
"Are these preconceived notions off the mark? "
A little
"What say y'all? Should I retire the Stanleys? If so, which brand (Sorby, Ashley Iles, Crown, etc.) would you recommend?"
I think your current chisels are fine for softer woods. The next step would be hardening them. Remove the handles, and dub the end so it is 1/16" thick, and heat them in a propane torch (look up one brick forge for the larger ones). Quench in a lot of olive oil, mineral oil or lard. Put in the oven at 350, for 1 hour, sharpen and see what you have. try a 1/4" chisel that requires minimal heat and quenchant. This process represents some obvious fire hazards (though it was first printed by FWW etc...) so take normal precautions, have a tight fitting lid for the quench pot, and a fire extinguisher. The quenchant needs to be in a metal pot. I do this kind of thing out of doors.
The brands you mention will probably not outperform the cheapos handled this way. The ones you bought are normally intentionally heat treated soft. It's not that there is anything wrong with the steel.
If you like, you can regrind some special features like the bevel angle or sidecut before you harden. SInce you are hardening them again you can grind pretty agressively without worrying about changing the temper.
"PS: I would prefer to avoid metric sizes because the metric system is simply a passing fad (just like beer in cans and digital audio). Also, I'm not too hip on Japanese chisels."
Try the above process and you can keep your current chisels, or regrind them if they used client state sizes to start with.