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My First All HandTool Project

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My First All HandTool Project

#1

My First All HandTool Project

Jim Shaver Oakville, Ont.

>Hi,

Over the years I have been a woodworker I have made a lot of projects. I have always learnt a great deal from project to project and felt that I was doing well in my learning. Up until now though I had never made a project from stock to finished work with only hand tools and methods. This project represents my first attempt at just that, and of course instead of just practicing I went for a finished project right out of the gate (when will I learn!).

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It�s a simple basic lap desk, it features curly soft spalted maple. The wood was bought at the Woodstock wood show in 2005. I was attracted to the idea of using wood that this certain vendor was selling, he harvests urban woods.

I had the few boards set aside for door panels or the like until I got the idea to build a lap desk. The wood was milled prior to purchase but I planed it to an even 3/8�. The wood was cut to length with a hand saw and I discovered the importance in a true bench hook in establishing square stock.

The finish is simple, several applications of a clear Danish oil. The top coat is 3 coast of clear shellac, rubbed out with 0000 steel wool followed with a furniture wax.

The tops are hinged with solid brass hinges from Lee Valley, I also incorporated some rare earth magnets as catches for the tops. I fully morticed the hinges into the case as the top is 3/8� and I could not find shallow enough hinge screws�and so it made it easier.

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I had a few minor issues with the pins on my dove tails clipping along the bottom after I finished the work�

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Lesson Leant: Support the dove tail pin when trimming the rabbet recess for the bottom panel.

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The desk is a gift and I know it will be a special occasion when it is opened.

I learnt a great deal building this simple project. I have developed more confidence in my work with hand tools although I know now I need to work on some process details for my next work.

Working with hand tools offered me a few other rewards, mostly which I now have the sense that I control what I am making more completely than I have in the past. This first project will defiantly encourage me to do more hand work in the future.

Take care,

Jim

Re: My First All HandTool Project

#2

Very nice, Jim

Hank Knight in SC

>The wood is stunning and the overall effect is excellent. Nice job.

Re: My First All HandTool Project

#3

Re: My First All HandTool Project

Patrick Gibbons, Houston, TX

>WOW! Beautiful wood and well done.

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#4

Wow. Very handsome.

woodburnbob

>Jim, that lid wood is gorgeous, the underside perhaps even more so than the top. What a perfect gift for someone. Photographs of wood never really come off that well, so it must be magnificent in real life.

Could you explain your thinking behind shellac over oil. I think Danish oil is oil and a resin, I can't remember which resin, perhaps alkyd, with the resin drying by evaporation of solvent, and the oil drying perpetually via oxidation. Quick drying (hours) shellac over oil should have the risk of crackling, perhaps making it look aged as the peice matures. It would make your lap desk all the more handsome, to me. Is this how you are thinking about it; or, am I all wet with the fat over lean principle here?

Re: My First All HandTool Project

#5

Beautiful!...How to view...

Donald Pierson

>Absolutely beautiful wood and you should be proud! When I first viewed these images the true beauty of the wood did not show well. By right-clicking and selecting "view original image" a new image was rendered with real clarity showing the wood in its true beauty.

Don in Vancouver,WA,USA

Re: My First All HandTool Project

#6

Shellac over oil

Neal in San Jose

>I've used that finishing scheme several times to good advantage with no cracking problems. I have a cherry end table that I did over 15 years ago, and it just keeps getting prettier with no hint of any finish problems. Shellac is used as a barrier coat between non-compatable materials. so maybe it is just very forgiving.

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#7

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HC Sakman

>Hi Jim,

Nice wood meets with nice tools and their skillful owner, the result is no surprise!

Well done Jim!

Chico...

Re: My First All HandTool Project

#8

Re: Shellac over oil

Glenn Madsen near San Francisco

>Jeff Jewitt did an article on shellac over BLO is a quick, one-day finishing process in a recent FWW issue. My (very meager) experience reflects his success with the process.

Although I have yet to do that well with a spalted maple piece, it being somewhat less available here in the SF Bay area...

Nice work, Mr. Shaver!

Re: My First All HandTool Project

#9

Very nice

Jim in Bulington On

>I think I also picked up wood from that same vendor. Pretty sure I have 10 boards all between 17-20 inches wide about 4 foot long spalted maple. You certainly picked a hard lumber to handplane nice work.

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#10

Same as ever...

Rob Brophy

>...just gorgeous! Fine work Jim!!!

The grain and finish on that wood looks like you could dip your finger in and give it a swirl :-)

You're a genuine craftsman..Rob

Re: My First All HandTool Project

#11

Pretty and accomplished. Way to go, Jim.

Pam Niedermayer - Austin, TX

>

Re: My First All HandTool Project

#12

That's sure is Purdy Jim...

Scott Burr in Ben Lomond, CA

>Did you have any problems smoothing the maple with hand planes?

Some how I think if you were using that new infill plane of yours you probably didn't have any problems.

I'm in the same boat as Glenn here, not a lot of wood like that around these parts... well at a reasonable price anyway.

Excellent job, almost looks machine made;^)

Re: My First All HandTool Project

#13

Thanks All

Jim Shaver Oakville, Ont.

>Thanks Every One,

This is a simple project, but the rewards of it's making are well appreciated. I also thank you for your kind words.

I had thought about shellac over oil as well for the finish, but I have several works from the past with the same finish that have lasted very well. The dimensions and layout were from some simple lines I measured for standard paper and also proportions. The hinge locations were chosen based on the centre divider being removable for large storage if required. I also a one point thought the inside of the main door lid could be used for a writting surface.

Hand planing the wood was indeed not simple, moving from dense maple to spalted maple was a bit of a challenge. The wood came with tear out as well, planning our as much of it as I could without thinning the parts was aprt of the design process mix with the hardware for the top. I did end up filing the length of the screws shorter to avoid burtsting through the top, although there there are some shadowed dimple marks.

Four tools were really used a lot in this project, my Sauer and Steiner coffin smoother, my LN LA block plane, My Stanley 92 and my Lee Valley router plane. My new Japanese chisels were used as well.

Take care,

Jim

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