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Heat-treating Carving Gouges

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Heat-treating Carving Gouges

#1

Heat-treating Carving Gouges

Doug in KC

>Hi all,

I thought I would try heat treating some of my Swiss-Made gouges, and possibly some of my Henry Taylor gouges, before I spring for some of (expensive) Japanese gouges. I plan to use my Benz-O-Matic (or whatever that brand is) MAPP/Oxygen torch.

I have a few questions:

(1) Is is safe to assume the steel in these can be quenched with oil?

(2) If I buy a gallon of cooking oil is it going to reek after a few months? If so, is there a different oil I should use?

Thanks,

Doug

Re: Heat-treating Carving Gouges

#2

Re: Heat-treating Carving Gouges

thomd

>You don't need a gallon of oil for the smaller gouges up to 1/2". It depends how much you are trying to harden, the edge up to 1" should be enough for a long time. The more oil the better though. I think the best oil for general use is mineral oil which is said by those who have studied this kind of thing to be similar to the better Texaco quenching oil in the kind of cooling time over rate at which it cools, goes. Apparently you can get 5 gallon bottles cheaply at feed and farm stores. I use Olive oil and so far it's nice. I have 20 year old bottles of mienral oil for turning.

You probably aren't going to get a good test for Japanese chisels from what you plan. From what I remember of your list it's some pretty good chisels. I would try making something like a cranked chisel or a marking knife out of O1, and really harden it with about 350 in the oven, Then you could see if you like messing with fire & steel, and like sharpening hard items that hold their edges better. I have about 100 japanese chisels goiuges etc... But O1 is also a big part of what I like, start messing with it and you may find you are perfectly happy making your own gouges out of O1 or other simple carbon steel. I think Japanese blades are really wonderful, but in comparison to getting exactly what you want from your own hands, or a couple of bucks, or free, even if the steel isn't quite as special is pretty hard to beat. Also you can buy Japanese steel from Dicks.

O1 is also water hardening as far as making small tools in stout dimesions is concerned. Oil is safer but water is an option.

Re: Heat-treating Carving Gouges

#3

Jim in Burlington Ont.

2 1/2 coffee can's

Jim in Burlington On

>About all the oil you need is 2 1/2 coffee can's worth of oil. It's nice to have a deep can to quench because it spits and flashes of fire when you quench it. I use a old electric frypan to temper and store the oil in the coffee can. Can't say as it stinks and my oil's a few years old. Quench oil does have that burnt smell to it.

Re: Heat-treating Carving Gouges

#4

Re: Heat-treating Carving Gouges

thomd

>Oil is safer for the tools, though not necesarilly more effective, it's obviously MORE dangerous to use. You need to have it in a metal container. What you don't want is to accidentally drop a piece of red hot metal into a pan of oil in a plastic tub. It falshes off the oil and melts a hole in the tub. I'm not sure I would that "Napalm... smells like victory" in that kind of case. I use a turkey type roasting thing with a big honkin lid I can smother the fire with.

To stop the oil catching on fire what you want is to quench all the hot part of the tool under oil. If you hold some red hot tool above and below the level of the oil then you will vaporise some oil and hot too above which cook it off.

I do it outdoors on a concrete pad so I don't think it's too dangerous. I want to make an anvil where you drop it into the quench, all 400 pounds and it whines like crazy. Very reassuring for the neighbours.

If you have a small tool like a screw driver, and excellent quench is a tin of lard from draining bacon, or whatever one has these days. to make this solid, non-rancid, and not attractive to animal mix in 50% vooume of candles. To optimize things a little further add 1/4 total volume dirty hydraulic fluid. I haven't tried this mixture, that is the flower of Master Smith Wayne Goddard's brain, but if it works as well as the bacon fat alone, it should be good. This mixture can be used for any quenching work I just know the bacon fat works on small items.

Re: Heat-treating Carving Gouges

#5

Water quench

jim reed @ tallahassee

>There are issues of safety here--both for the product and for the user. While you personally may have had good experiences quenching O-1 steel in water, I do not think it is a safe practice and doubt that any manufacturers would recommend it. I think a little more emphasis on safety is in order. Heat treating can be done at home quite safely, but it is dangerous. Novices especially need to pay attention to all safety warnings.

Re: Heat-treating Carving Gouges

#6

One last tip

Bob Hackett

>Wear a welding glove on the quench hand.It`ll protect against flashing in oil or steam from water.A heavy non-synthetic shirt will help too.Some synthetics shrink and melt very quickly in contact with any fire.

Now you are beginning to understand why all those tongs had such long handles.

Mainely,Bob

Re: Heat-treating Carving Gouges

#7

Re: Heat-treating Carving Gouges

Doug in KC

>Thanks Guys,

I will start slowly and safely. I am not sure it will do any good, so I will just try one gouge and see how it goes.

I do have a little O1 steel that I was going to make some fingerplane blades with. Maybe I will try making a gouge too.

I am spoiled by owning some very fine Japanese chisels, and they hold an edge an unbelievably long time. The carving tools pale by comparison, at least on hard woods.

I appreciate all of your advice.

Doug

Re: Heat-treating Carving Gouges

#8

Re: Water quench

thomd

>I'd far rather see someone quench in water than quench in oil indoors. I suppose one has to be concerned about the primary inference someone will take form this thread. Maybe they will take away that oil is so safe they don't need to wear safety glasses, or maybe they will do all their quenching in plastic clothes with plastic boots on; maybe they will preheat their oil over an open flame. If Babykins wants a really safe day he better be willing to do a little research and soul search by himself. There are a lot of ways of putting yourself right into orbit doing this stuff.

http://www.bladeforums.com/forums/showthread.php?t=435873

As far as water is concerned with O1, one needs to understand what the recomendation of a quench means. Sure O1 is oil hardening, that's what the O means. But it's also gage steel so the moment you have decided to make a tool out if it you are on a day pass from the reservation. It's a surface ground steel so the moment you want to hammer it into a gouge shape, you just hitched up the trailer for an extended vaccation. It's all ying yang, you do one thing and it leads to another pottential response. There are a lot of tools in the tool box. people should understand that when they say "I'd like to heat treat a few tools", it's like that opening question that goes "woodworking, so what's that all about...".

Water is certainly more demanding and better suited to lower carbon steels. A lot of the better info we have is for quenching knife blades that are a lot higher aspect ratio than wood working tools. It still takes a pretty detailed strategy not to crack a blade in water, but you do save a little on eyebrows and extinguisher refils.

Re: Heat-treating Carving Gouges

#9

Re: Heat-treating question

adam Cherubini, NJ

>Doug,

How will you know when the steel is hot enough to quench?

Adam

Re: Heat-treating Carving Gouges

#10

Re: Heat-treating Carving Gouges

Tom Fink

>Why? Unless you have overheated them through sharpening, toughening them through heat treating will make them more brittle. If you have ruined their temper through sharpening, find a blacksmith who specializes in knives and have him do it. McCraven's "The Blacksmith's craft" discusses the correct way to heat treat tools.

Re: Heat-treating Carving Gouges

#11

Re: Heat-treating question

thomd

>There are a number of ways of which the most useful backyard way is to use a powerful magnet attatched to a handle. You touch this to the steel as it goes through the red heats. if it stick, then you need to give the tool more heat. Normally when the magnet exibit no further attraction to the steel, the piece is ready for the quench.

It's a little more complicated than that since even some simple steels are actually ready slightly higher and lower than the magnet. O1 needs a little further nudge, and even better it needs to be held at the trans temp for a few minutes. Steels also vary as to how quickly they need to reach the quench. Some of them need almost instant immersion. So you need to work the ergonomics and safety relationship of all the gear.

As Jim has pointed out, there are some safety pitfalls in this kind of game, and you need to play with the unheated steel in your tongs, and with the magnet. Of course if you hit the right temp, the magnet has no effect. But a little low, and it will pull on the red hot piece of steel you have in your tongs; who knows where it will end up. So practice the feel of that situation before you end up with it down the back of your pants like Homer Simpson.

Remember that a poorly quenched piece of steel can normally be reheated and re-quenched with little difficulty, so it isn't like cutting in the waste in you pin board. You can go back to the forge many times. Keep track of your process, this is how people get unusually effective results.

Re: Heat-treating Carving Gouges

#12

Re: Heat-treating Carving Gouges

Wiley Horne

>Doug,

I hear you about Japanese edge tools. However, here are a few things for you to mull over before heating up your Swiss made (Pfeil) gouges....

#1: Those Pfeil gouges aren't made of unalloyed high carbon steel. It's a chrome vanadium alloy, of which they aren't disclosing the composition, other than to say that it's special. So what heat treat/tempering regime are you going to follow? It would be a miracle if you come up with something better in your shop than what the Swiss folks have already worked out.

#2: The Pfeil gouges I own have a beautiful long, low bevel and grind on them, which would be a shame to lose, cause how're you gonna get it back and have the shoulders all squared up and the radius even? When you sharpen next, work a light, say 5 degree, back bevel into the gouge and see if it holds up better. I find the steel good on these gouges.

#3: If you need specific sweeps, I don't believe the Japanese gouges come in them.

#4: Instead of the challenge and risk of trying to re-heat treat and then re-detail your Pfeils, why not just buy one Japanese gouge, and see what difference it makes. Cost you $40-$50 at Japan Woodworker I believe (to take just one example).

2 cents. Wiley

Re: Heat-treating Carving Gouges

#13

Re: Heat-treating question

adam Cherubini, NJ

>Hi Thom,

When I have done this, I saw no discernible color change. And as you say the magnet is only good for .77% carbon steel (I think). Steels with more or less require more heat to get to critical. I guess the magnet will, tell you if you are under 1000F or over.

I'm just wondering if there is a better way. I bought a tempilstik. I'm wondering if an infrared pyrometer would work and if any one has tried it.

I know you've done quite a bit of this work. Is thatwhat you use? A magnet? OR do you go by color? And how often must you fix something because it wasn't quite right the first time around?

Adam

PS I wouldn't want to do this over and over to a good quality carving tool in fear of grain/crystal growth.

Re: Heat-treating Carving Gouges

#14

Re: Heat-treating question

thomd

>Hi Thom,

>When I have done this, I saw no discernible color change.

There isn't any discernable color change because the steel is going through the transformation. It's just a colour that one gets used to with experience. Like counting beats when tuning a piano you can almost feel a pulse in the steel. I find this unreliable though because I do most of my work outdoors. So I only get good colour when it's turning dark and so one has the steel changing colour, the light falling, not very reliable. However, in better conditions if I hit a few with the magnet, I won't really need it as time goes by.

>And as you say the magnet is only good for .77% carbon steel (I think). Steels with more or less require more heat to get to critical. I guess the magnet will, tell you if you are under 1000F or over.

It's much more accurate than that. The magnet isn't related to a particular temperature like 1000F, it's related to the realignment that takes place just below the trans temp. For most steel you have to go 50 degrees more, or thereabouts. This is where colour comes in. You get non-magnetic, I stick it back in and I quench the moment I see a discernable colour change. That works for me. My ability to see a colour change seems to be about that extra nudge, but it might be different for another person. I would expect it to be something one could tell.

One good thing for me about the magnet, is that with propane forges it's not good to be looking in the fire all the time there is a lot of IR radiation. So you can just go to the magnet after a glance and you only have to look at it to see the colour change. Then the next time one does one, one can just do the same count. Really more a concern for people actually doing a lot of this kind of thing. Still my comfort level for hazards is pretty low.

>I'm just wondering if there is a better way. I bought a tempilstik.

Tenpilstik is very accurate as are the cones they use in furnaces, A little wax cone that slumps at the right temp. I don't know if people use them in a forge situation, I would expect them to burn up. It's different actually having a flame there vs. the kiln. Worth checking into. Templestick is good for tempering in your electric oven. Just to catch if the heat where your blade is, is actually what the knob says. The other way is just to run a cycle and read the oxide colour, start low and work up. You can't overtempter at low temperature, at least not from a practical perspective. By the way, that's another reason to use olive oil or something similarly benign for the quench since used trans fluid or whatever is not something I want burning off in the oven.

"I'm wondering if an infrared pyrometer would work and if any one has tried it."

I have heard that those who tried it in the past were disappointed. Maybe because the required temps are int he inaccurate range on the cheaper models. There are now a lot of them around at quite cheap prices, not to mention Harbor Freight. I would buy one just for mechanical testing and checking the house envelope.

Pyrometers are considered reliable. Though most of those seem to be used for setting the internal environment in ovens, including ovens for heat treating. Like folks will use a toaster oven for heat treating and just drill a hole in it for the pyrometer. Some thing with a forge. So it becomes a process control for the forge moreso than a means of ensuring the actual part temp.

"I know you've done quite a bit of this work. Is that what you use? A magnet? OR do you go by color? And how often must you fix something because it wasn't quite right the first time around?"

Right at the moment I am just trying to make useable tools. I think of it like buying cast steel at the flea market. I want each tool to be good, but they don't all have to be the exact same, and I don't have a good way to measure that. The last batch I did about 11 tools and one broke, which was a first for me. Another seems soft. The rest all seemed to have hardened off properly, and they went into the same tempering oven, so that should mean the overall result is pretty good. Those were done out of doors in the winter. with several inches of snow on the ground, very poor conditions, except for the extended low light. I knew it would be poor at some point becasue each blade was taking the oil temp up further.

Industrial heat treating is very repeatable. So one can absolutely program certain conditions and repeat them very consistently. There are, however, ways of turning inconsistent processes to your advantage and getting even better results. It's not logically comparable to this following example, but...: Compare the consistency of a drum sanded surface to the smoothness of a perfectly hand planes one. The drum sanded surface should be more consistent, it won't have plane tracks weaving back and forth over it, but in the end, which is a better surface. Don't get me wrong, I'm not making an artsy claim for an inferior performing blade being "better". I'm just saying consistency isn't the be all and end all. You can outperform the plastic processors just by digging a little deeper into the craft. As anyone who has used a Gransford axe of Japanese hand forged tool could tell you. Unlike hand cut dovetail, good heat treating is not slower than industrial heat treating. It's all over in seconds. Repeat heat treating is not always a bad thing. It can be part of a fairly foolproff process.

Adam

- PS I wouldn't want to do this over and over to a good quality carving tool in fear of grain/crystal growth.

I agree that's why I suggested O1. However it's not necessarily going to be a disaster. Good tools are presumably targeted at some audience, and changing their characteristics may well improve them in someone's mind. Jim Cumming FWW video in which he improves a blister pack chisel seems a more modest point of initial departure.

Re: Heat-treating Carving Gouges

#15

Re: Heat-treating Carving Gouges

thomd

>Willey, I have a lot of respect for Pfeil so I wouldn't nock them around. Part of the reason is because at another stage in one's woodworking progresion one may come across someone teaching carving off Pfeil gouges and if one has an undisturbed set one can just jump in.

However.

1) Looking at how they are made they look like they could be handled at home. I could be wrong. I think though that most stuff that is forged is going to be heat treatable at home. If that's the case it's perfectly possible to get a different hardness that might be more appealing to a given worker. And it shouldn't be too hit or miss either.

2) One thing about going after these gouges is one has to blunt the bevel to about 1/16" for the heat treating, and while one could cylce them from that point if several kicks are required. It might end up being several regrinds. So one could end up shortening them quite a bit. i would normally take the handle off also.

3) I think you have a much better idea what is available than I do. I just get catalogues. Still I thought JW had a lot of gouges in standard western sweeps and configurations.

4) I'm with you here. I think time spent modifying Pfeil is wrong for another reason. Lets say there are 2 objectives. Assess Japanese gouges and get some HT experience. Well as you say the Jap. gouges are not much more expensive than a couple Pfeils, so why mess around. And any info learned from messing with Pfeil gouges is not a perfect departure point from the moment you move onto another steel source, which is were O1 comes in for learning the craft.

Re: Heat-treating Carving Gouges

#16

Re: Heat-treating question

Doug in KC

>Adam,

I was planning on checking with a magnet. Is that OK?

Doug

Re: Heat-treating Carving Gouges

#17

Re: Heat-treating Carving Gouges

Doug in KC

>Wiley and Thom,

I hear you, and you are probably right about doing more harm than good. I will be rtying some O1 fingerplane blades for heat-treating, and maybe I will make a gouge while I am at it. I will defnitely work outdoors with leather gloves, safety glasses and face shield, a metal container with lid stand as far away from the action as possible!

Last week I reground bevels and had no trouble doing that, although I think adding a small inside bevel (on advice from Chris Pye's book) was a mistake, and I will have to grind that off now. They just don't handle as well with the inside bevel added, at least in my amateurish hands.

Thank you to everyone for your helpful advice. This forum is the best!

Doug

Re: Heat-treating Carving Gouges

#18

Re: Heat-treating Carving Gouges

Dan Donaldson

>Some time ago there was a thread about putting a small bevel on the inside of carving gouges. I know that Lee Grindinger is in favor of that and my experience is that they work better with them. If you can find that thread, it might give you a bit more insight as to how and why it is done. Of course, you do whatever works best for you. Ask about it on the carving board and more info might be there.

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