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Made a stairsaw

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Made a stairsaw

#1

Made a stairsaw

Derek Cohen (in Perth Australia)

>A stairsaw has been on my to-do list for some time. I built this one over the past two weekends, about 6 hours in all.

The drive to build one increased recently after I completed a sliding dovetail plane. These two tools are meant to work hand-in-hand. For those unfamiliar with a stairsaw, they were used to cut the housings for stairs before the advent of the electric router. These days they are used for cutting the sidewalls for dados and sliding dovetails.

I am still in the process of filing the blade (donated by an ex-tenon saw). It is 10 1/2" long. The design allows the blade to extend and retract into the Jarrah body. It should be able to cut a sliding dovetail at least 1" deep.

A Question: I was thinking of 10-12 tpi. I believe that more typically a stairsaw is about 8 tpi. And rip or crosscut?

The design is a little different from the typical stairsaw. Not just that it is very Gothic! I wanted something longer (blades are usually about 6" long) and with a deeper blade to use against a guide (angled for a 1:6 dovetail).

Regards from Perth

Derek


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Re: Made a stairsaw

#2

Re: Made a stairsaw

Skip in Falls Church

>Hi Derek,

Funny, I just cut a blade for a stair saw out of an old Stanley short cut saw yesterday. According to the Disstonian Institute site they are toothed at 8 ppi. I haven't had the chance to file teeth in mine yet - but I was assuming they would be filed cross cut. Although there's no reason you couldn't make two blades, one cross cut and one rip. :)

Skip

Re: Made a stairsaw

#3

Re: Made a stairsaw

Derek Cohen (in Perth Australia)

>Hi Skip

...mmm.. I could make the blade reversible - one side crosscut, the other rip.

Thanks for the inspiration.

Regards from Perth

Derek

Re: Made a stairsaw

#4

Re: Made a stairsaw

Paul Alt on Cape Cod

>Very nice!

What do you guys use to cut the saw blade to size ?

Paul

Re: Made a stairsaw

#5

Re: Made a stairsaw

Skip in Falls Church

>Hi Paul,

For cutting a 6" Piece out of a larger blade I marked off the new blade, cut down both sides with a hacksaw. Along the back I scored the entire length with a dremel cutting blade then snapped it off.

If you are just making a single straight cut you can just score and snap. I usually use a piece of hack saw blade to score it on both sides and, with the blade in a vise at the score line, snap it really quickly.

Skip

Re: Made a stairsaw

#6

Re: Made a stairsaw

Pam Niedermayer - Austin, TX

>Rip or crosscut? Probably both unless you never need start a groove mid board, in which case you'd only need crosscut.

Pam


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Re: Made a stairsaw

#7

Nice looking saw you got there...

Scott Burr in rainy Ben Lomond,CA

>My Disston is 8 PPI (not TPI) filed crosscut. Let us know how it works when you finish it!

Re: Made a stairsaw

#8

Re: Made a stairsaw

John in Central NJ...

>Derek,

Now you can make curved-sided coffins with it as well! Nice job!

John

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