Re: Flattening plane soles - Where do you stop?
Michael Recchione
>Denis,
Chris Schwarz's column in the latest PW deals with this pretty well (or at least you can infer the answer from the article). The bottom line is that it depends on the plane and in what phase of the process it's used. There are two issues: flatness and smoothness. The tighter you want the mouth to be and the finer the shaving you hope to take, the flatter the bottom has to be. Planes that are intended to take thicker shavings can tolerate less flat bottoms.
Similarly, minute scratches made by the sole of a plane are irrelevant if the plane is being used to hog off material or dimension wood, probably with a cambered iron, and is leaving a surface that is intended to be worked further in subsequent stages or to become part of a joint. But you don't want your final finishing plane (if you have such a thing) to leave scratches.
So, a jack, scrub or fore plane doesn't need to be very smooth or flat. A jointer should be flat but doesn't need to be all that smooth. And a final finish smoother should be both smooth and flat.
How smooth is smooth? Here's my take on it (which may be totally screwy): If you move the sole of the plane in a random pattern on the sandpaper or whatever it is you use to flatten it, and you go through grits such that the scratches of the previous grit are removed by the next grit, then the remaining scratches in the sole can be no more aggressive than the last sandpaper grit you used to flatten it. In fact, taking this reasoning to a ridiculous extreme, if you were to remove the iron altogether and just use the plane sole to smooth wood, it would be at worst equivalent to sanding with that grit sandpaper. (In fact, the surface left by the sandpaper is much less aggressive than that grit of sandpaper). I never would sand wood past 400 grit (and mostly would stop at 220), so why try to get the plane sole smoother than that? And even that is overkill if all you're trying to do is avoid leaving scratches. 100 grit is probably plenty, even for a smoother.
If the issue is to make the plane glide along the wood more easily, a little swipe on an oil wick takes care of that.