Re: Hophornbeam?
William Duffield, on the Cohansey
>I agree with your concern that it would probably split while drying. I am looking for large hunks of hophornbeam, because I also suspect it would work very well formed into carving mallets. However, when I do the math (3" diameter blank, no pith, no bark, no knots, etc.), I get a trunk diameter that exceeds my expectations of any ironwood tree I'm likely to find in the wild. Drying time to insure success is also long.
I figure what one would need is 8" diameter logs, 12" to 14" long, split through the pith, and AnchorSealed on both ends immediately after bucking to length. That's not a lot to ask for, is it? :^)
I have made a carving mallet by gluing up 8/4 boards of seasoned hard maple, and it has held together for many years, so I would expect success with hophornbeam using that approach. That, of course, means planking, seasoning, flattening, surfacing, gluing, and turning. Sorry, I can't offer any suggestions as to the viability of other methods. That's a lot of extra work, but it should shorten the drying time considerably, and allow you to use smaller trees.
Right now, I don't have enough round tuits to consider working with pieces of smaller cross section, but I would put some away for future use. What do you want to swap for? I would also encourage others to swap with you if they want to make tool handles, because hophornbeam is an excellent material for that. That's why Lie-Nielsen uses it for their bench chisels.
If you do find pieces that are large enough to turn all at once into a mallet, I learned a technique from Dave Souza, of Keystone Woodturners, that might help with your yield. He preturns his green blanks that he will use for boxes after the wood has seasoned. He turns them in the shape of pressurized gas cylinders, cylindrical, with rounded ends, to minimize stress during drying, and with tenons on both ends for scroll chucks. Of course, they are sealed on both ends and dated after roughing. For a mallet, you could dispense with the tenons, of course, and just turn between centers.