Re: barn auger
Adam Cherubini, NJ
>I recommend Dunbar's "Restoring, Tuning and Using Classic Hand Tools".
With smaller augers, you can get away with dull edges, but not bits this large. Those cutting edges should be clean and razor sharp, otherwise the effort to turn the beast will be too great, the wood will tear, and eventually the lead screw will clog (because you are not keeping up with it) and stop the cut. So clean and polish the cutting edges carefully with your new auger bit file. (buy two)
I'd like to add my controversial view: I think you should file the lead screw to sharpen the threads and smooth and clean the root. I do this with nicholson needle files.
Controversy aside, lead screws clog for reasons that you CAN ferret out: Dull lips are one reason, dull lead screws are another. Know that you can figure it out and you'll be able to bore wood easily and quickly without clogging.
An auger this large has limited use in my shop. I've used mine to create the hole in my oak shave horse for the dumb head. It can be used to make holes for legs in "rustic" furniture, and I've done some of that. As far as mortises go, mortises this big are really only appropriate for building sized mortises.
But I've called on this tool to make holes for wooden vise screws in my workbench. In that case, I was working quite hard, air dried stock. Inevitiably, your auger was probably designed for building construction in softer or greener woods. So the lead screw is probably quite coarse. So sharpen the heck out of it so it can work for tasks like this when you need it.
One last tip from me: Boring usually heats up the business end some. Immediately after I finish a hole, I plunge the hot bit into a crock of solid beeswax. I invert the bit, and let the molten wax run down the auger. For a bit I don't use often, this has really helped stave off rust and the wax coating makes the next hole easier to bore.
Its a good thing
Martha Stewart