Some answers...
Scott in Douglassville, PA
>Hi, Terry -
I'm attaching a scan of the body laid out before I did anything. Basically, I traced the iron, so that the tangs were perpendicular to a square edge. I used three radii to get the curves I wanted for the inside and outside. I found the center of the tangs from my tracing and extended them to the top of the stock. Eyeballing where the edge of the iron should be, I marked where to put the mortises. I made sure the top and bottom edges of the stock were parallel, then, using a drill press, drilled 9/16" holes down into the stock, then bandsawed the bottom of the body free. For the top of the body, I removed enough waste with the bandsaw to allow access to the top side of the mortises but still prvide enough material to clamp in the vise, rasped and scraped the bottom of the body to the layout line, then started working the mortises from the bottom of the body. When the tangs penetrated the body, I started smoking them with a candle to coat them with soot, inserted them as far as they'd go, remove them, the pared gingerly with a chisel (thanks, Darrell!). Kept repeating that until they fit nicely. The whole process to here took maybe an hour to 75 minutes.
Don't worry too much about perfecting the bottom right from the start, 'cause you'll have to tweak the bedding of the iron after you shape, anyway, and you can adjust things then.
Hope this helps. Lemme know if I'm confusing things even more.
Scott
