Re: Terminology correction
Adam Cherubini, NJ
>Rob,
Your response makes me chuckle. Realize I design things for a living (hard to believe) and this isn't the first time someone has laughed at my ideas.
But I'm definitely not kidding. A plastic bodied plane is filled with advantages both for you and your customer. Using a few simple injection molds, generic body shapes could be produced very inexpensively. These shapes could then be CNC machined into virtually any plane a customer could want. Complex molders would be very simple to make. Contrary to what has been said here, there are basic molding shapes and sizes that would find favor in shops across the continent. You needn't make a white elephant H&R set.
Let's just look at dado planes for a moment: I don't know how dadoes are created in electrified shops. In my shop I layout where the drawers will go, then nail a batten (which you could sell with some special clamps at either end) directly onto the carcass side exactly where I want the dado to go. No fussing about with router setups and test cuts. I fence the plane against the batten and in a minute or two the dado is created.
The problem with dado planes is that the size we want is rare (3/4"). You could make 3/4" for 4/4s and 13/16 for guys that use plywood shelves or runners. That would be a huge advantage. Knicker irons, depth stops and skewed blades are necessity. Nothing presently on the market will suffice.
The materials I suggested are both relatively expensive. But PAI would feel marvelous against wood. Its used as a bearing material in some applications- its harder and more wear resistant than UHMW, but it would have a similarly waxy feel. You could try UHMW which is cheaper.
But if you're still not convinced, just imagine the colors you could make them. I know you've been courting female woodworkers. Imagine a set of pink planes! For the manly man they could be stealth flat black, or hunter green for our friends in New England.
Wait! Rob! Come back! I'm not done yet.....they could be maple leaf red...or striped! How about a plaid plane! Houndstooth?
Adam