WoodCentral Forums

Est. 1998 — 27 years of woodworking knowledge

cutting dovetails on long boards

Posts

cutting dovetails on long boards

#1

cutting dovetails on long boards

Jeremy Osner

>Dovetails cont. The other day I posted about the pins, now yesterday evening and this morning I cut and chopped out the tails. I ran into an issue I had not anticipated, namely: the boards with the tails on them are quite long, 62" which is about my eye level or a little higher if they are standing on the floor. I am used to cutting with the work at about my belly or chest level. So what to do? On the first set of tails I stood the board up straight and cut at my eye level; that was pretty uncomfortable although the tails came out fairly well. Second time around, I leaned the board over so that the top corner of the board was about at my chest level (i.e. the board is leaning into my face vise). This was a little weird at first but the cuts went very quickly and were accurate. Anyone have any other solutions?

I am getting the angle of the tail right as follows: first I cut with my saw almost flat against the face of the board, tracing the marked angle (marked with pencil), a couple of strokes so I have a notch I can follow, then I rotate the saw so it is cutting the end grain and follow the notch I made.

Re: cutting dovetails on long boards

#2

Stand on a stepstool.

John K in Hastings, MN

>

Re: cutting dovetails on long boards

#3

Re: Thought of that

Jeremy Osner

>But the ceiling in my basement is a little low for that. I cut the third and fourth sets of tails this afternoon, it took an hour and a half from marking to fitting. Once I cut and rabbett the boards for the back of the case, it'll be ready to glue up.

Re: cutting dovetails on long boards

#4

Re: Stand on a stepstool.

Tom Ryan

>How about thinking out of the box -- er, basement. Do you have a back porch that is raised up above the lawn -- if so, clamp the board to the porch fence. Oh, that might be cold in Minnesota this time of year. How about a stair well? It would mean vacuuming up all the stairs, but might be worth it.

Re: cutting dovetails on long boards

#5

Re: cutting dovetails on long boards

Pam Niedermayer - Austin, TX

>Lay the board flat on your bench, cut horizontally.

Pam

Re: cutting dovetails on long boards

#6

Agreed, I think

Christopher Schwarz

>Pam,

Perhaps I'm misreading Pam, but don't you mean cut vertically?

Sawing with your work flat on the bench is *definitely* the way to go. I like Western saws in general, but when I do this particular operation I switch to a dozuki and am quite satisfied with the results.

Standing on boxes or stools will only make your stance wrong and your cuts more difficult to execute well.

cms

Re: cutting dovetails on long boards

#7

Re: cutting dovetails on long boards

Alan Hamilton

>Jeremy,

I had to dovetail the top of some six foot boards once--and I hope only once for now and for all time. Anyway.

I laid the boards on a picnic table bench, with just an inch or so more than the bottom scribe line hanging over, put my knee on them and sawed them. To chisel out the waste I moved them so the end I was working was on the bench, then I just sat on them and chop chop, I was through. Of course I put scrap under them so I didn't chisel into the bench.

Alan

Re: cutting dovetails on long boards

#8

Re: Agreed, I think

Pam Niedermayer - Austin, TX

>Hmmm, the tails will be cut horizontally, even while the saw is moving vertically and horizontally. Your call.

Pam

Re: cutting dovetails on long boards

#9

Re: cutting dovetails on long boards

Jeremy Osner

>This is a nice idea -- do you stand in front of the end of the board and hold the ryoba vertically, with the handle below the work? Do you kneel so your line of sight is even with the work? I am interested and trying to picture just how it would be done. The one time I tried cutting dovetails with a japanese-style saw, was with the cheapo dt kit that Lee Valley was selling for a while (are they still selling it? I don't know) and the results were predictably bad. (No denigration of LV intended; that is the only thing I have bought from them that I was not completely satisfied with.)

Re: cutting dovetails on long boards

#10

Re: cutting dovetails on long boards

Rob Cosman

>Not possible for everyone but my shop has two levels, my bench is on the top floor. I have a trap door in the floor below my shoulder vise that allows me to drop the end of the board down into the basement. The board gets held in the vise with the end at normal cutting height.

Rob

Re: cutting dovetails on long boards

#11

Re: cutting dovetails on long boards

Pam Niedermayer - Austin, TX

>Yes, in front of the end with (for dovetails) the dozuki held vertically, handle below the work. I don't use a ryoba for this job.

My position, kneeling or not, depends on how well my knees are working and what I'm cutting. If dovetails, it's hardly worth the effort to kneel; but if I'm ripping a long board with a tatebiki, I'll usually at least bend my knees.

Pam

Re: cutting dovetails on long boards

#12

Re: cutting dovetails on long boards

Jeremy Osner

>Thanks -- are you using a dozuki with a rip profile? I thought dozukis only came in crosscut.

Re: cutting dovetails on long boards

#13

Nope....they go...

Scott Burr Ben Lomond,CA

>Both ways. One side rip, other crosscut. Beware if your use to western saws, these will have a learing curve...

Re: cutting dovetails on long boards

#14

Re: cutting dovetails on long boards

Hank Knight in SC

>A while back I had this issue and I solved the problem with a workmate. I clamped an 8/4 backer board edge-wise at an angle in the workmate. I then clamped the piece to be cut to the backer board with the trailing end on the floor. I straddled the board to cut the tails. The backer-board provided a solid base and dampened the vibration. I suppose you could use the same technique with the vise on your workbench, but the workmate gave me a more comfortable cutting height.

Re: cutting dovetails on long boards

#15

Re: cutting dovetails on long boards *LINK*

Wiley Horne--Glendora CA

>Jeremy,

The word 'dozuki' does imply crosscut in Japanese. And if you see a saw advertised as simply a 'dozuki', it's about 100% it's a crosscut saw.

There is a word in Japanese for a rip-filed back saw (it escapes me right now), but you will almost never see that word in commercial parlance. What you will see offered are 'rip dozukis', meaning a rip filed backsaw. They are fairly widely offered: Lee Valley, Joel's Museum of Woodworking Tools, Hida Tool, Misugi Designs, Hiraide......some I've forgotten, no doubt. Link to Misugi is below to illustrate, with prices for Mitsukawa saws.

Wiley


Rip and cross dozukis--Misugi Designs

Re: cutting dovetails on long boards

#16

Re: Nope....they go...

Jeremy Osner

>That's a ryoba you're talking about -- dozukis have a stiffened back and only have teeth on one side.

Re: cutting dovetails on long boards

#17

Re: cutting dovetails on long boards

Pam Niedermayer - Austin, TX

>I do now; but for cutting dovetails it doesn't really matter all that much, and I've done them with both rip and crosscut with no hassles.

Pam

Re: cutting dovetails on long boards

#18

My mistake...

Scott Burr in Ben Lomond,CA

>Scott, still working on his Japanese.

👍 This page answered my questions

Your vote helps other woodworkers quickly find the answers and techniques that actually work in the shop.