Loose lever cap screws
Moses Yoder in White Pigeon, MI
>When I emntioned that I had found a #603 for $61 (boy, I love mentioning that; see how well I just slipped that into the conversation ;) someone else mentioned that they wondered if the screw that holds the lever cap onto the frog would be as loose as their's is. And this in fact turned out to be the case.
I didn't figure it would affect performance much, but it could lead to some difficulites in adjusting the iron, and it could cause chatter I guess. At any rate, alter on I ended up getting the Charlesworth books and read through his "plane tuning" section, which is pretty much the same as every other plane tuning suggestions I have ever read with a few minor variations. One of the things he suggested is checking to see if the lever cap screw is loose, and if it is, to use a thread locker to tighten it. Now I think a lot of times people will put stuff in books just because it sounds good, and not because they tried it and it works good. But I witheld judgement until after trying it. I went and got a small tube of blue thread locker, the type that is supposed to leave bolts removable after assembly. I put it on the screw threads and screwed it into the frog. I had envisioned a thicker substance as a thread locker, but this was a very runny thin substance, about the same consistency as WD-40, and I was wondering how this could actually work. The next morning I checked it out, and the screw was magically tight; no wobble at all. And no visible residue of thread locker left over that could be seen. I put the iron and lever cap screw on, then realized I had to loosen the screw some to get the right tension, so I backed it out some, and now it was a little bit wobbly again, but not nearly as bad as before. I put the plane together and set it in the cabinet, and checked the screw again at the end of the day. It was once again very snug with no wobble at all, and now at the right adjustment.
So there you have it, a solution to a problem found in a book, and it actually works well.