Re: String inlay
Jim Crammond in Monroe, Mi.
>Davy,
The gentleman on the Woodwright's Shop episode that Tony referred to was Steve Latta, I think. Tony was correct, this episode was a good tutorial for the type of work Mr. Latta does. He has also written an article that appeared in Fin Woodworking sometime ago about the subject.
I've seen Garrett Hack demonstrate the process he uses for string inlay and it is not that difficult. You could file a bit for your #66 Beader to make the groove that the string would fit in. The shape you want is tapered with the top being slightly wider than the bottom. Approximately 1'16" on top and 1/32" on the bottom and an 1/8" deep. Set the fence on the beader to the distance you desire from the edge and make the groove. The only hard part is turning corners.
Using fairly straight grained stock, rip about an 1/8" thick piece off one edge. You could do this with a rip saw, but I would normally do it on a band saw. Cut this piece into 3/16" wide strips using a slitting gage or utility knife and a straight edge. Clean up the saw marks by placing a plane upside down in a vise and pulling the strip over the plane. You do this by grabing one end with one hand and placing the thumb of your other hand just ahead of the iron. Pull the piece over the plane while pressing down with your thumb. Put more pressure on one edge of the piece to produce a taper. You should now have several this pieces of stringing 1/16" tapered to 1/32" by 3/16". Test to see if it fits into the groove, if not plane a little more off. If you are getting tearout in the planing process, just flip the piece over or turn end for end. The taper helps to insure there are no gaps between the string and the edge of the groove after you seat it in the groove.
Put glue in the groove using a toothpick or other small piece of wood and install the string. Tap it down as much as possible and let the glue dry. To finish, plane the string down with a finely set plane with a tight mouth.
It really is easier than it sounds, start out with some small scrap pieces to perfect the technique and you'll be surprised how well it goes.
Jim