Description
R.J.Whelan
>Here is a description of the table and how I built it:
The table measure 14� wide by 58� long and 34� high.
The legs, apron and top are made from African mahogany.
I was able to find just enough straight-grained material to rough out the four legs which feature a slight taper from top (1-5/8�) to bottom (1-1/8�). I put a slight bevel on each corner with a spokeshave. I smoothed the legs with a my C&W set very lightly (probably .0005 - .001) � this stuff tears out pretty bad, but the straight grain areas are a little easier to deal with.
The apron measures 5� and again I looked for material that wasn�t too figured. Aprons are attached to legs with a 1-1/4� x 4� tenon and pinned with 1/4� ebony pins turned on my tiny lathe.
The drawer is made from Paduak that had a nice quilted figure. The knobs are turned out of ebony; sort of a mushroom shape � pretty simple. The sides are fiddleback maple and are fitted to the front with sliding DTs- not my usual joining style, but kind of cool to see when the drawer is pulled out. The bottom is aromatic cedar (real wild figure with a 1/4� maple inlay bordering the perimeter).
I resawed the top out of my remaining 8/4 material � the table length was dictated by the grain in the material; I had an 8� stick and about 5 feet of it had pretty figure that looked really cool when book matched. There are five butterfly keys along the glue line (decorative only) made from the same Paduak as the drawer front. I shaped the keys on the TS and then cut them into 5/16� slices on the trusty BS. I scribed the keys onto the top, removed the majority of waste with a router (shame on me) and did final fitting with a couple of sharp chisels.
The finish was as follows: 1 coat of 50/50 BLO, tung oil sanded in with 220; 1 coat of the same oil sanded in with 360; 2 coats of seedlac (with a few drops of turps to help the brush marks smooth out); sand with 360 after the second coat; 3 coats of tung oil/varnish/turp sanded with 600 between first and second coat; rub out final coat with 0000 bronze wool; pure beeswax adds a bit of luster.
Total construction time was 26 hours over three days. Total finishing time was 3 hours over about 10 days.
The tough part about building this again is going to be finding similar material � the customer saw the table in an art gallery that owns the table (not for sale) and he wants his to match the one he saw as closely as possible. Looks like I�ll be making a drive to LA to pick material.
I promise to post a picture of the new table when it's done.
- rj -