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Source of Cast iron for lapping plates *LINK*

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Source of Cast iron for lapping plates *LINK*

#1

Source of Cast iron for lapping plates *LINK*

Phil Smith

>The source of cast iron that we used for the lapping plates in message posted by Bill below was from Metal Express. They sell a broad range of metals in small quantities. Everything from cast iron to bronze and a few tool steel. They will also custom cut to length.

We ordered a total of 6 pieces of cast iron 1.25 in X 2.25 in X 12 in. Cast iron gray cl40. We had a local machine shop split the pieces in half and surface grind the plates on both sides. We wound up with a total 12 plates which are all the same thickness, approx. 5/8 in X 2.25 in X 12 in for a cost of about $20/plate.

I wanted 8 plates to make sure I had enough to cover all of the grits we would need based on our experience with sharpening with sand paper. That is clearly not necessary. 15 micron diamond will take out grinding marks from a 36 grit grinding wheel. Likely we will only need 3 grits to get good working edge.

Tonight I ground the hollow out of a chisel (CPM 3V)that had been ground on a 36 grit 8 in grinding wheel with about 50 to 75 strokes on 15 micron lapping plate. Will test cleaning in sonic cleaning bath tomorrow.

Phil Smith

Bill Tindall


Metal Express

Re: Source of Cast iron for lapping plates *LINK*

#2

Ultra sonic cleaning

Phil Smith

>Tried untra sonic bath on chisel sharpened on cast iron plate with 15 micron diamond powder. Still see shiney spots of approx 10 micron in steel. Used water only with no detergent.

Will try more complete experment with detergent next week and will try to get better micorscope view of the steel next week to confirm what we are seeing is diamond.

Going out of town this afternoon and will return next week.

Re: Source of Cast iron for lapping plates *LINK*

#3

Re: Source of Cast iron for lapping plates

Ross Canant - NE Texas

>Has anybody tried a brake disc as a lapping plate?

Re: Source of Cast iron for lapping plates *LINK*

#4

Re: Source of Cast iron for lapping plates

Tim of San Leandro

>no....but I got my cold rolled 1018 carbon steel from metal express. 8 inch x 3 inch x 3/16. 6 pieces was about $30 delivered to my door. They lap flat very easily - get sandpaper from customsandingbelts.com call or email them before ordering as a 24 inch sheet is MUCH cheaper than a 24 inch belt.

I would think you'd need a new or newly ground brake disc.......are they that cheap? I only ask cause I'm gonna want to go and put a hurt on my auto mechanic for charging me around $50 for a set of rear discs........

Tim

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