Long answer
Adam Cherubini, NJ
>Wiley, I�m using the term "pre-industrial" to describe a certain kind of shop. These shops can be defined by their limited access to start-up capital, floor space, and skilled labor. "Pre-industrial" shops were those optimized for low rate production (typically one off). More often than not, woodworking was performed in one�s living quarters. Business was a family affair. Pre-industrial shops relied on discerning customers seeking high quality products.
I believe many of our shops share much more in common with the pre-industrial shops than the more industrialized shops familiar to us. As we learn more about the pre industrial shop we may find more and more relevant and helpful information emerges.
Organizational structure
The master may have worked alone, with family members (likely) or apprentices or journeymen. The apprentice(s) lived with the master and was part of his household, dining with the family, attending religious services etc. A journeyman may have been provided with room and board or not. They worked 6 days a week, 6 am to 6 pm or later in the summer. They probably had a long break in the middle of the day for dinner.
Division of labor
Labor would be divided amongst the workers based on ability. An apprentice would be given a project an apprentice can complete. A few examples I can think of are coffins, hat boxes, cases for scale weights or the like. He would NOT perform some sub tasks like 4-squaring lumber all day. Even in the more industrialized shops, we probably couldn�t characterize them as collaborative or cooperative.
Depending on the availability of skilled labor, portions of any given job were sent out. Urban furniture makers (where labor was available) probably did very little sawyering for example. Carvers and turners were hired to tackle portions of some jobs, though both of these jobs were also often done "in-house" by the furniture makers (much to the chagrin of the turners� and carvers� guilds). In England where the guilds were strong, this would have been a problem. Here in America, it was less of a problem since the furniture maker would say; "There�s only one turner in town and he�s too busy to help me". Rarely did a turner or carver or other specialist co-locate. Some fancy carved pieces actually have the carvings glued on as separate pieces. That enabled the furniture maker and carver to work concurrently.
Materials
Lumber was purchased in several ways: in the round or log, by the tree, and by scantlen. Scantlen seems rarer in my area of study. Every woodworker probably had a lumber yard in which to store his stock. They understood about seasoning lumber and knew which trees were more dimensionally stable than others. They stock piled glue, nails, and other hardware.
Sequencing jobs
In general, it appears any project can be sequenced such that one planes a little, saws a little, joins a little. This staves off fatigue. If an apprentice had 100 hat boxes to make, he probably would have made them one at a time. In my experience, this is actually faster since it prevent fatigue and doesn�t give wood a chance to move after planing.
Doing business
In America, cash money was in short supply. What people had they saved for transatlantic trade. Labor was so short, it was cheaper in coastal towns to buy English goods and ship them all this way, than to buy American goods from local suppliers.
As a result, commerce was conducted by trading. Guys would take 50 barrels of soap in exchange for a fine piece of furniture. The cabinetmaker would never see the soap, but would pay his debts with it. The net result was that every supplier became a sort of general store. If you needed a hat, you could go to your neighborhood turner who was paid in hats. In several instances I am familiar with, tradesmen would buy each others good for resale and not mark up the price. This may have been unique to Quakers.
Conclusion
You�re right that many of us perform the work of several trades. They probably didn�t have to be blacksmith, furniture maker, carpenter, farmer in coastal towns. As you move inland, you�d see more of that and less quality. The Dominy family is an exception in this regard.
I too have heard the term "from tree to chippendale". I think it�s a mischaracterization of early shops
Adam