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Shaker chest of drawers. Done!

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Shaker chest of drawers. Done!

#1

Shaker chest of drawers. Done!

Virgil Johnson

This is my version of a Shaker chest of drawers found in Robert Sondays book Shaker Style Wood Projects. The piece in the article was built by Kelly Mehler. It is made from cherry with poplar drawer sides.I used 1/4" MDF plywood for the drawer bottoms and back. It measures 52 3/4" H x 38" wide x 18" deep.

Doubtful I'll live long enough to see the wood in top darken enough to match the two drawer bottoms. The wood for the bottom drawers had been in a barn in Paris KY for over 25 years when I bought it around 1991. The wood in the top drawers is really not as light as the pics show.

I was able to use lots of my shop "furniture" during the various operations. Low saw horses, Moxon vise and wood angle plates.

The 4 long drawers are book matched and the top 4 were cut from a single board. The material for the base sides was cut from the same boards as the 2 bottom drawers. To make full use of the wood I was able to position the piece so that I sawed out the knots (see sketch) near the ends while making the decorative curves of the base sides. I liked the 9" tall base as it should be easier to clean under than several peices I have that I have built that have 4" bases. I wonder if ease of cleaning was part of the original design intent?

The drawers stops use a thick piece of leather on the front to dampen the clunk of the drawer closing.

Flush drawers...Whew..The drawers were first fitted to where they were ever so slightly proud of the case opening. Next they were shimmed in place and sanded flush with a belt sander. Final sanding past 120g was with a random orbit sander to 220g. This "simple" belt sanding operation turned out to be very tricky as the weight of the belt sander alone was enough to bow the bottom drawer fronts due to the 36" span. During sanding I slipped a 24" combination square blade between the gap of the rear frame and butted it against the inside of the drawer fronts to support them.Had I not supported the drawer fronts the frame fronts would have been sanded away as the drawer fronts pushed inward.

The piece is finished with 2 coats (at this point) of Tried and True varnish oil. This was my first time using the T&T finish and I found it fairly easy to use after reading several articles about it on the web. Some praising it some not. The main thing is not to apply it too thick and make sure it is rubbed in fully and no oil left pooled on the surface.

Re: Shaker chest of drawers. Done!

#2

Shaker chest of drawers. Done!

Tom Colligan

Really nice craftsmanship, Virgil. Thanks for posting this.

Re: Shaker chest of drawers. Done!

#3

Looks great!


Re: Shaker chest of drawers. Done!

#4

Drawer fitting tip

Bill Tindall, E.Tn.

The wood you found makes that a spectacular piece. I hope it can live somewhere were visitors will see it.

I glue drawers in place. When the glue dries, they are fit. I have a box of tapered shims, as needed, that hold the drawer in position while the glue cures. At this point the drawer faces are flush. The sides will need planing to get that fit perfect. (yet another lesson learned in the Headley shop)

Re: Shaker chest of drawers. Done!

#5

Re: Shaker chest of drawers. Done!

Joe in a Cleveland suburb

Very very nice.

Thanks for sharing.

Re: Shaker chest of drawers. Done!

#6

Re: Shaker chest of drawers. Done!

dave nichols

Very nice job

Re: Shaker chest of drawers. Done!

#7

Re: Shaker chest of drawers. Done!

Derek Cohen (in Perth, Australia)

Hi Virgil

That is so thoughtfully executed. I love the bookmatching!

Not so sure about using a belt sander ... you're a braver, and more talented man, than I!

Regards from Perth

Derek

Re: Shaker chest of drawers. Done!

#8

Re: Shaker chest of drawers. Done!

Thomas Skaggs, Foothills of Mount Level

Nicely done Virgil. You still have it! T.

Re: Shaker chest of drawers. Done!

#9

Re: Drawer fitting tip

Brad Chenoweth

Hi Bill,

You've probably covered this before, but how do you glue the drawers in place if they're not already fit? Inquiring minds want to know...

Brad Chenoweth

Re: Shaker chest of drawers. Done!

#10

Re: Shaker chest of drawers. Done!

John McGaw

Great job! Way better than my try at such a piece. I got so fed up with my second try that I tore it back apart to scrap after staring at the carcass for eight years with no intervening ideas or motivation.

Re: Shaker chest of drawers. Done!

#11

Re: Drawer fitting tip

Bill Tindall, E.Tn.

I will post how I do drawers soon....stay tuned

Re: Shaker chest of drawers. Done!

#12

Very nice, Virgil.

Yonak

..Faithful Shaker representation.

Re: Shaker chest of drawers. Done!

#13

Re: Shaker chest of drawers. Done!

Virgil Johnson

The belt sanding operation was not something I looked forward too. Christian Becksvoort made it look easy in a recent article. Just like one of those DYI ads that show a lady in fine attire unclogging sink or installing hardwood flooring with no effort. I was painfully aware that one slip would spell disaster.

Re: Shaker chest of drawers. Done!

#14

Very nice and a suggestion....

Barry Irby

Why not take the lighter drawers and set them in the sun for a while and see if they darken. I think they will. You could just set them in front of a sunny window for a day or two.

Re: Shaker chest of drawers. Done!

#15

That's my question. Eagerly awaiting the answer.


Re: Shaker chest of drawers. Done!

#16

Re: Very nice and a suggestion....

Virgil Johnson

Thanks for the compliment and suggestion. While there is a color difference it's not as much as the pic suggests. Im not one to press the natural course of things.

Re: Shaker chest of drawers. Done!

#17

Cherry color

Bill Tindall, E.Tn.

Cherry wood differs in color depending on climate. Northern cherry, or cherry from around here gown at high elevation, is substantially lighter red with more growth ring definition. If you have northern or high elevation cherry mixed with cherry from KY the drawers will never be the same color, but so what. Only woodworkers will notice.

If it is just light and oxygen exposure difference the color will darken in months, not years.

I have had so many disasters and near disasters with a belt sander that I had knots in my stomach just reading about sanding the drawers.

Re: Shaker chest of drawers. Done!

#18

Re: Very nice and a suggestion....

Barry Irby

I made a sideboard for some friends. They left a vase on top of it and the piece darkened over time leaving a lighter circle. They have removed the vase and the circle is blending. It was just a suggestion and I think your piece will darken over time whether you encourage it or not. Everything I have built of cherry has. It will be interesting to see if yours evens out. It's beautiful either way.

Re: Shaker chest of drawers. Done!

#19

Re: Very nice and a suggestion....

Yonak

I'm far from an expert on the subject but, our dining table is cherry and it sits right next to a south-facing window. The edge of the table close to the window has faded from the Sun.

This is contrary to the accepted notion that cherry wood darkens from sunlight. ..So, it's my assumption that it's not the wood that has been bleached, but the finish. I would be cautious about deliberately putting a finished cherry piece in the Sun hoping it will darken.

.. Just my 2ยข.

Re: Shaker chest of drawers. Done!

#20

cherry and the sun

Bill Tindall, E.Tn.

The initial coloring of cherry is by oxidation, probably promoted by the UV energy of sun light. Given sufficient time and exposure the color from this oxidation will bleach. And/or, your stain, if used, could be bleaching.

Re: Shaker chest of drawers. Done!

#21

Re: cherry and the sun

Yonak

Bill, there is no stain on this table .. only a finish, about which I know little.

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