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Gluing the hexagonal drawer- some advice

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Gluing the hexagonal drawer- some advice

#1

Gluing the hexagonal drawer- some advice

Bill Tindall, E.Tn.



Advice to hexagonal drawer builders. Plan out what parts will have tails and what parts will have pins. Otherwise assembly may be a problem.

Not following the advice given above I had to carefully develop a strategy. I glued the tightest 135 degree joint first, then the next tightest and then the left half blind. I finished with the most loose joint and the right half blind. I never would have got it together without the loose joint, loose defined as could be pushed together by hand relatively easily. Liquid hide was used. Never would have got it together without it. Never would have got it together with flauntable dovetail joints.

The next challenge was to wind up with the drawer being the correct shape. This challenge was accomplished by cutting the walnut plywood bottom to fit exactly into the correct shape drawer(scribed and planned t the exact size and shape). By gluing the drawer around this bottom I ensured it wound up the correct shape.

Bar clamps snugged the half blinds and band clamps, to my surprise, snugged up the angled dovetails. To my great relief the drawer set flat and the joints, while nothing to brag about, were ok.

The drawer stops short of the back, leaving a angled opening back there......hummm, just right for a 45 degree dovetailed secret compartment box.

Re: Gluing the hexagonal drawer- some advice

#2

clarification

Bill Tindall, E.Tn.

the order of gluing steps described are for applying the glue and getting the joint largely together. The whole drawer was assembled at once working as fast as possible, clamped and cured around the bottom to fix the shape.

Re: Gluing the hexagonal drawer- some advice

#4

Re: Gluing the hexagonal drawer- some advice

Don Stephan

Congrats on solving a very challenging drawer and assembly. Should sleep well tonight.

Re: Gluing the hexagonal drawer- some advice

#5

nope!

Bill Tindall, E.Tn.

Should sleep well tonight.

I am engineering a box to go behind this drawer that has 45 degree dovetails, a 4- sided box to go into the triangle behind the drawer. I made these dovetails in practice pieces 5 times before I got the cuts going at the correct angles. Marking tails from the pin board is not easy. I should make a jig to hold the assembly for marking.

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