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Apothecary chest - the drawers are done!

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Apothecary chest - the drawers are done!

#1

Apothecary chest -  the drawers are done!

Derek Cohen (in Perth, Australia)

We are getting close. The drawers are done. There is still the base to be built, but the I feel that the hard yards are won. The following was completed this weekend ...

One of the joys with hand tools is simply planing. Nothing special, just planing wood and creating wonderful shavings. This was the final dimensioning of the drawer sides prior to glue up ...


More planing - this time the panels for the drawer bottoms. These are 6mm thick. With drawers this small and narrow (100mm wide and 100mm high), one probably could run a drawer bottom along the length. I decided to plan for expansion along the length, so the grain runs side-to-side. The panels are Tasmanian Oak ...


The panels are ripped on the table saw, and one endt is shaped to the drawer front using the template for that row ...


Here is a glued up drawer ready for the drawer bottom ...


Extra long at this stage ...


... and trimmed to size (the extra "tongue" is to aid in removal, if needed) ...


There is some expansion that can take place into the drawer front, as the groove there is deep enough (5mm at the front and 3mm at the sides). Some expansion can also take place to the rear. What I have done is drill an over size screw hole ...


The screw needs to sit flush with the underside, as will become apparent in a while ...


I am very happy with the drawers. They are tight and crisp, and all slide in-and-out their recess smoothly.

I am also very pleased with an idea I came up with for the drawer stops. Drawer stops are very important in this chest as the drawers are inset by 3mm, and a stop at the front, behind the drawer front, will enable this gap to be maintained through the year.

These stops are a little different. I searched the Internet to see if anything like these have been made, sold or used before. Nada, zip. I am amazed. The concept is so simple, and so easy to install. Please make and use them. I think that you will like the idea. Adjustable drawer stops ...

I planed down some scrap Black Walnut. These strips ended up 20mm wide ...


40mm lengths were marked off, and the piece attached to my router-morticing jig ...


Here's the complete set up. It was used to rout out 10mm long mortices ...


Sawing away two strips, you are left with this. It was planed to a thickness of 3mm ...


These were cut up and the fronts rounded. The reason for the round section is that it will butt up against the rear of the drawer front, which is curved ...


These are screwed into the drawer recess. They can be fine-adjusted with the screw. All pretty obvious, really. The low profile allows the drawer to slide in without obstruction.


With the drawers done, the knobs were attached. These are cast iron and small (just 22mm across). Yet they seen ginormous after looking at bare drawer fronts for so long.

I was thinking of blacking the cast iron, but I now quite like the grey. I think that it adds to the modern feel of this chest. Your thoughts?


The boards have been cut for the back board and the base. Next time.

Regards from Perth

Derek

Re: Apothecary chest - the drawers are done!

#2

Re: Apothecary chest -  the drawers are done!

Gerry in North Surrey

Wow!

Re: Apothecary chest - the drawers are done!

#3

Re: Apothecary chest -  the drawers are done!

Bill Tindall, E.Tn.

PIC 11

I thought you had a Festool Domino?

That said, why the need for adjustable?

Re: Apothecary chest - the drawers are done!

#4

Re: Apothecary chest -  the drawers are done!

Derek Cohen (in Perth, Australia)

Hi Bill

The Domino machine would never fit inside the recess. Anyway, I wanted to make the stop adjustable rather than use a chisel to pare away the stop until the fit is as desired. Also, I had more fun this way :)

Regards from Perth

Derek

Re: Apothecary chest - the drawers are done!

#5

Re: Apothecary chest -  the drawers are done!

Hank Knight

Very nice Derek! Like you, I'm having to adjust to the knobs.

Re: Apothecary chest - the drawers are done!

#6

Fitting drawer stops

Bill Tindall, E.Tn.

Proceeding one drawer at a time.....Leave the drawer bottoms out.

Position drawer. Wedge in place with a shim is helpful but not essential. Put a bit of glue on stop, reach into what ever part of the case provides access to the drawer front and rub the stop in place. Secure with a brad when glue has cured.

What I meant was the suggestion of cutting the slot with the Domino.

Re: Apothecary chest - the drawers are done!

#7

Re: Apothecary chest -  the drawers are done!

Don Stephan

Different folks, different strokes - I'm assuming that also applies way down under.

More time to construct than glued/bradded stops, but a little visual reward for the people lucky enough to take a peak inside.

Thank goodness we don't all have to work only the way things were/are done in the Headley shop.

Re: Apothecary chest - the drawers are done!

#8

Re: Apothecary chest -  the drawers are done!

Bill Tindall, E.Tn.

I make the assumption that people that actually build stuff might benefit from having knowledge of various ways of accomplishing a task. Even those that read for entertainment might be more entertained.

In my posts I encourage those with alternative ways of meeting a need to offer alternatives. I hope to learn from the exchange.

Re: Apothecary chest - the drawers are done!

#9

The knobs

Derek Cohen (in Perth, Australia)

I am not 100% sold on the knobs. I know that they look larger than they really are because they are a new introduction. In reality, they are small. I searched all over for small, ebony knobs. Every one I found was physically larger than these. Bill, even the ones in the pictures you sent me are larger. I would make them myself if I have time - and I will try to do so - but everything must be completed by the end of the coming weekend. I have a couple of hours after work to work on the base. I will be going all out this week, and hope there is time. Let me know if you can source knobs with a cross section under 20mm (as mentioned, these are 22mm).

Regards from Perth

Derek

Re: Apothecary chest - the drawers are done!

#10

correction and examples

Bill Tindall, E.Tn.


The knobs in the PICS I sent were in the range of 3/8 to 5/8". The drawers are no more than 60 mm.

Lee Valley black bronze 02W27.38 for example in sizes from 5/8" and bigger.

Or in black iron 1/2" 01W47.01

White Chapel black iron 94 ET 7 18 mm for example, or , "96KSL4A in black 16mm, and many others down to 3/8 (10-18mm)

And everyone has oodlins of brass with various finishes in small sizes for jewelry boxes and the like. I have bought them as small as 1/4".

Re: Apothecary chest - the drawers are done!

#11

Turning stock for small knobs

Bill Tindall, E.Tn.

I turn small knobs from pen blank stock. All sorts of woods are readily available, including African Blackwood, and the size is just right for a small knob.

Re: Apothecary chest - the drawers are done!

#12

Re: Apothecary chest -  the drawers are done!

Philip Duffy

YEA for you, Derek! Or, as we Navy guys say: Bravo Zulu!! P.

Re: Apothecary chest - the drawers are done!

#13

New knobs

Derek Cohen (in Perth, Australia)

Well, I spent late afternoon turning knobs for the chest. I should have done this at the start, but thought it would take too long. In all, it required about 2 hours. They are not quite finished, but enough is done so you get an idea. And your thoughts, as always, are welcomed.

All along, Lynndy has said, "make the knobs in the same colour as the drawers". She wants them to blend in, and after staring at the chest knob-less for so long, I see her point. So they will be finished in oil and wax, as per the carcase and drawer fronts.

The iron knobs are 22mm wide and 21mm high. The new knobs are 18mm wide and 20mm high.


The tenon is 3/8" and long enough to extent through the drawer front and be attached with a wedge from inside.


Some have a little wax to obtain an idea of the final colour.

There are enough here for all the drawers ...


The idea is for the knobs not to dominate ...


Thoughts?

Regards from Perth

Derek

Re: Apothecary chest - the drawers are done!

#14

Re: New knobs

John K Jordan

I like the shape of these.

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