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A Milling Machine

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A Milling Machine

Edited #1

Alan Young

I retired from the University of Michigan in Spring of 2021. I spent over 20 years running a small machine shop with a drill press, lathe, Bandsaw, and 49" Bridgeport Milling Machine
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This past winter the entire shop was shut down but a friend from work had me come back to "Say Farewell" to the Bridgeport.
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Well life has its happy surprises.. I was just able to purchase a used benchtop milling machine from a local high School. At first I thought the sale was because they were closing their program down- instead they were expanding their program by adding several full size Clauson Milling Machines-so they had to sell 8 benchtop Mills to make room for the full size machines. This is the machine that I bought.
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I was able to move the mill using a friend's truck with a liftgate. We did have to remove the Mill from its stand because the door opening of the truck was 1 inch too small. But having the mill on the floor of the truck made for a more stable move. I'm sorry I don't have ANY pictures of the moving process but the young man who helped me load the machine was terrific ...Even more so were three neighbors that showed up at the drop of a hat and "Egyptianized" the move from the truck and up onto the base with a crowbar some two by fours and two long steel bars left over from a UNISAW fence.  It was a great committee of three friends that thought way faster and clearer than me. I am VERY thankful for the dedicated and skillful job they did getting the milling machine into my outbuilding. We were too busy to take photographs but the machine arrived off of its base and is now happily assembled.
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Most of my woodworking machinery is in the basement of my home-But in the last few years we have restored an out building in our backyard and this is where the Smithy Milly machine I just purchased now resides. 
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I look forward to being able to do some metal working projects now.

Re: A Milling Machine

#2

Very nice and a skilled person, like I am sure you are, can make all sorts of great metal projects with it. Drill press and metal lathe was the limit of my simple metal working skills - got permission in lab building satellite shop to make a few small pieces on lathe to save turnaround time since they were in the "just an annoyance" category for the skilled staff.
I'm sure you are going to have lots of fun!

Re: A Milling Machine

#3

Alan, if that's a benchtop machine your bench must be a lot bigger than mine.
Nice score!

Re: A Milling Machine

#4

Next comes a boring head and then you will need a cross slide rotary table. Also a lot of end mills and a few boring bars plus collets and a good drill chuck. And the money keeps flowing.

Re: A Milling Machine

#5

That DRO is so great to have.  All three of my mills (can I call a shaper a mill, probably not), just have dog bones with their scales.  My vertical is a Clausing 18XX.  My horizontal is a Burke, and my shaper is a South Bend.  Skills minimal.

Re: A Milling Machine

#6

Jason Roehl in Lafayette, IN

Pardon my ignorance, but I have a question.

Would a milling machine work reasonably well as a substitute for a drill press in woodworking applications?  I'm not a machinist, and the woodworking I tend to do is more in the realm of trim carpentry (maybe someday I'll have time and energy to build some furniture).  I do, however, find myself occasionally trying to cobble together some metal parts for a repair or a mod on a vehicle or something, and thought that maybe a milling machine could help immensely in that.  If it could do double duty, all the better.

Jason

Re: A Milling Machine

#7

Alan Young

Thanks guys-I've been away from the boards for a while.  I'm very much looking forward to using the Milling Machine--and yes the money will continue to flow as I need to purchase a fair amount of tooling....This past week I obtained a vintage South Bend Lathe.
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The fuller documentation of the lathe to my shop is at this link: Not too much reading..
http://www.woodwardwoodworks.com/machineshop.html

Re: A Milling Machine

#8

Nice looking lathe. Glad you got all that tooling with it. Tool bits are a lot cheaper than end mills. That is a good looking building.

Re: A Milling Machine

#9
Jason Roehl in Lafayette, IN wrote:

Pardon my ignorance, but I have a question.

Would a milling machine work reasonably well as a substitute for a drill press in woodworking applications?... I do, however, find myself occasionally trying to cobble together some metal parts for a repair or a mod on a vehicle or something, and thought that maybe a milling machine could help immensely in that.  If it could do double duty, all the better.

Jason

Most vertical mills are drill presses.  You can run them off the knee, or set them up so that you just pull a handle and they drill like a drill press.

The knee is the super power of the standard vertical mill.  What it does is give you a vertical adjustment that does not vary.  This means that you can raise and lower the head relative to the work, and maintain position.  So say I want to spot a hole somewhere.  I can use an edge finder to find an x/y edge, then locate position over that point with the X/Y controls, and use the Z axis/knee to switch out the short edge finder, for a long drill bit.  Sounds complex, maybe but it is super easy.  Just try to do something and why the stuff is there becomes obvious.

Mills can also "rout" metal with precision, and they can also use boring heads, to make perfect holes anywhere.  I think it is the mill that they say can make any other tool, or object.  Though lathes also have some super powers.

Depending on where you live, you can often find them for free.  I have been offered free mills on two occasions.  People just want them moved.  On the other hand, you can do most of the actual woodworking drilling with a small drill press one can walk around the shop, and cost maybe 30 dollars second hand.  Any time one can't drill something with the small drill, one can normally make a jig to drill with a hand drill.

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