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DW788 Scroll Saw - Rebuild/Bearing Replacement

14 January 2025 at 18:49
I have (another) DW788 Scroll saw that runs fine, but has some vibration and gets a little louder at higher RPMs. I believe it needs bearings replaced, greased, and just an overall maintenance check. I'm looking for good resources for the required bearings and materials (and procedures if you have them, though I've watched several how-to videos).

I know @Mike Hill has done this, so I'm tagging him for some guidance. If anyone else has any advice, tips, or general...

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Church logo.

16 July 2024 at 22:34
The church we go to is located in St. Clair Shores, a nautical city. The churches logo has kind of a nautical theme to it also. So I thought I would make some of the logos up to give away at church. Here's my process for a simple little project. And of course free wood from packing crates from India. I have no idea what the wood species is.
Ran the rough stock through the planer and then cut around the nail holes and imperfections on the miter saw.
[ATTACH type="full"...

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Scroll saw as substitute for Band saw?

6 May 2024 at 18:48
Dear WB Scrollers:

I have several projects at a standstill until I can get a functioning saw for detailed work. I've used a bandsaw previously, but mine flaked out recently. Most of my projects are at the small end for bandsaw work but the large side for scroll saw scope. Regularly ~3/4" thick wood (often harder woods) with a fair amount of detail and essentially no internal work a scroll saw specializes in performing. See photo below for example. The frame is 12" square for reference.

Do...

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Layout Rough Boards for Maximum Yield and Beauty

By: Keith
23 December 2008 at 07:01

In rough carpentry, deciding how to cut into a board is pretty straight forward β€” measure to length and chop. But for fine woodworking, slicing up a prized piece of lumber is a more refined skill. In this video, professional cabinetmaker and teacher Eric Matson shows how to evaluate rough lumber prior to cutting. First, he identifies and marks with chalk unusable defects in the stock including knots, checks, and sapwood. Then he decides how cut to the board into rough component pieces for maximum yield and beauty. Part of Eric’s goal is to assure that sectioned boards β€œwrap” the project (i.e. a piece of furniture) in the same sequence they come off the board. This artful attention to the flow and continuity of the wood’s grain increases the quality of the final project. Grain flow is the core objective, but a complete evaluation also includes identifying highly figured parts of a board, which can be used for focal points (drawer fronts, table tops, etc). And if surplus material remains on the board, Eric makes sure he cuts extra spare parts and β€œset-up” pieces when possible. β€” Keith (4 Minute Woodworking Video).

Eric Matson is the Director of the Fine Woodworking Program at Rio Grand University. Rio Grande offers a one year certificate program, as well as two year associates and four year college degree programs. Graduates have the skills and knowledge to be productive in custom furniture shops and architectural/cabinet shops. Rio Grande (pronounced rye-oh) is in Southern Ohio.

The post Layout Rough Boards for Maximum Yield and Beauty first appeared on WoodTreks.
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