How To Build A Steam Bent Rustic Chair

by Brian Knodel

I have been making rustic chairs for about five years, and the techniques I use work for me. However, this is a craft that calls for individual expression, not only in design but also in techniques and methods.

I use mostly Willow but have had great success with Birch and Alder. Harvest in late spring and early summer when the bark is easily peeled. For the legs, I use 1½ to 1¾ thick wood, for the rungs I use 1 to 1-1/8. A small plastic caliper comes in handy here. (Cut the pieces long - about five or six feet - because when it dries, the ends will split and check.) The bark is peeled off immediately, and the material is then let dry for one year. Because I dry my wood inside the house, it dries somewhat faster, and I have made a chair after only six months of drying with no apparent negative results. To be safe, however, try to stay supplied with wood one year in advance.